• Title/Summary/Keyword: Chemical Vapor Reaction

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Control of Crystal Phase and Agglomeration of Iron Oxide Nanoparticles in Gas Phase Synthesis

  • Lee, Chang-Woo;Lee, Jai-Sung
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.424-425
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    • 2006
  • The effects of reaction temperature and precursor concentration on the microstructure and magnetic properties of ${\gamma}-Fe_2O_3$ nanoparticles synthesized as final products of iron acetylacetonate in chemical vapor condensation (CVC) were investigated. Pure ${\gamma}-Fe_2O_3$ phase was obtained at temperature above $900^{\circ}C$ and crystallite size of ${\gamma}-Fe_2O_3$ nanoparticles decreased with lowering precursor concentration. Also, the coercivity decreases with decreasing crystallite size of nanopowder. The lowest coercivity was 7.8 Oe, which was obtained from the ${\gamma}-Fe_2O_3$ nanopowder sample synthesized at precursor concentration of 0.3M. Then, the crystallite size of ${\gamma}-Fe_2O_3$ nanoparticles was 8.8 nm.

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A Thermodynamic Analysis on Silicon Consumption during The Chemical Vapper Deposition of Tungsten (텅스텐의 화학증착시 Si소모에 관한 열역학적 분석)

  • 정태희;이정중
    • Journal of the Korean institute of surface engineering
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    • v.23 no.1
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    • pp.27-33
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    • 1990
  • Thermodynamic analysis on silicon consumpton during the chemical vapor deposition of tungten was carried out by calculation equilibrium concerations of all possible product species utilizing a computer progrom according to VCS.(Villars-Cruise-Smith) algorithm. The calculation could show various reaction paths which dominate the tungsten deposition under different process conditions. According to the calculation, the consumption of silicon can also be reduced at a lower total pressure SiH4 without H2 as the reacting gas is most effective for suppression of the excessive consumption of silicon during the deposition process.

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Effects of Composition in P-V-Mo Catalysts Supported on Activated Carbon for Vapor Formaldehyde Reaction (기상 포름알데히드 반응을 위한 활성탄에 담지한 P-V-Mo 촉매의 조성에 따른 영향)

  • Lee, So-eun;Kim, Seong-Soo;Jeong, Do-Young;Kang, Yong;Lee, Seung-Jae
    • Korean Chemical Engineering Research
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    • v.57 no.6
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    • pp.891-897
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    • 2019
  • In this study, heteropoly acid PVMo catalysts were supported on activated carbon with various composition of phosphoric acid ($H_3PO_4$), vanadium (V) pentoxide ($V_2O_5$) and molybdenum (VI) trioxide ($MoO_3$). Catalytic performance was examined at $140^{\circ}C$ for 1hour in vapor formaldehyde. XRD and BET analyses were carried with the catalysts before and after the reaction. Formaldehyde conversion was increased with decreasing Mo and $H_3PO_4$ content and increasing $V_2O_5$ content. Acidity of the catalysts was investigated with $NH_3-TPD$. Crystallinity of the catalysts was relatively low, and surface area was decreased after the reaction. In $NH_3-TPD$ result, the ratio of strong acid site corresponding to $NH_3$ desorption between $400^{\circ}C$ and $500^{\circ}C$ was increased by decreasing $MoO_3$ and $H_3PO_4$ content and increasing $V_2O_5$ content. Therefore, it was found that the strong acid site could affect the catalytic reactivity in vapor formaldehyde conversion.

Production of Nanosized WC Powder by Vapor Phase Reaction

  • Cho, Gi-Chul;Lee, Gil-Geun;Ha, Gook-Hyun;Kim, Byung-Kee
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.625-626
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    • 2006
  • In the present study, the focus is on the synthesis of nanosized WC powder by the chemical vapor condensation proces. The synthesized W-C system powder by the CVC process shows W2C, W, WO3 phases and can not shows WC phase. After recarburization heat treatment under mixture gas atmosphere of argon and hydrogen gases, the synthesized W-C system powder fully transformed to the pure WC. The synthesized WC powder after recarburization heat treatment has an average particle size of 20 nm. The nano-sized WC powder can be prepared by the combination of the CVC process and heat treatment methods.

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Growth Properties of Carbon nanowall according to the Reaction Gas Ratio (반응가스 비율에 따른 탄소나노월의 성장특성)

  • Kim, Sung-Yun;Kang, Hyunil;Choi, Won Seok;Joung, Yeun-Ho;Lim, Yonnsik;Yoo, Youngsik;Hwang, Hyun Suk;Song, Woo-Chang
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.63 no.4
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    • pp.351-355
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    • 2014
  • Graphite electrodes are used for secondary batteries, fuel cells, and super capacitors. Research is underway to increased the reaction area of graphite electrodes used carbon nanotube (CNT) and porous carbon. CNT is limited to device utilization in order to used a metal catalyst by lack of surface area to improve. In contrast carbon nanowall (CNW) is chemically very stable. So this paper, microwave plasma enhanced chemical vapor deposition (PECVD) system was used to grow carbon nanowall (CNW) on Si substrate with methane ($CH_4$) and hydrogen ($H_2$) gases. To find the growth properties of CNW according to the reaction gas ratio, we have changed the methane to hydrogen gas ratios (4:1, 2:1, 1:2, and 1:4). The vertical and surficial conditions of the grown CNW according to the gas ratios were characterized by a field emission scanning electron microscopy (FE-SEM) and Raman spectroscopy measurements showed structure variations.

Application of Computational Fluid Dynamic Simulation to SiC CVD Reactor for Mass Production (대량 생산용 SiC CVD 리엑터에의 전산유체역학 시뮬레이션의 적용)

  • Seo, Jin-Won;Choi, Kyoon
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.533-538
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    • 2013
  • Silicon carbide (SiC) materials are typical ceramic materials with a wide range of uses due to their high hardness and strength and oxidation resistance. In particular, due to the corrosion resistance of the material against acids and bases including the chemical resistance against ionic gases such as plasma, the application of SiC has been expanded to extreme environments. In the SiC deposition process, where chemical vapor deposition (CVD) technology is used, the reactions between the raw gases containing Si and C sources occur from gas phase to solid phases; thus, the merit of the CVD technology is that it can provide high purity SiC in relatively low temperatures in comparison with other fabrication methods. However, the product yield rarely reaches 50% due to the difficulty in performing uniform and dense deposition. In this study, using a computational fluid dynamics (CFD) simulation, the gas velocity inside the reactor and the concentration change in the gas phase during the SiC CVD manufacturing process are calculated with respect to the gas velocity and rotational speed of the stage where the deposition articles are located.

CO Oxidation of Catalytic Filters Consisting of Ni Nanoparticles on Carbon Fiber

  • Seo, Hyun-Ook;Nam, Jong-Won;Kim, Kwang-Dae;Kim, Young-Dok;Lim, Dong-Chan
    • Bulletin of the Korean Chemical Society
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    • v.33 no.4
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    • pp.1199-1203
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    • 2012
  • Catalytic filters consisting of Ni nanoparticle and carbon fiber with different oxidation states of Ni (either metallic or oxidic) were prepared using a chemical vapor deposition process and various post-annealing steps. CO oxidation reactivity of each sample was evaluated using a batch type quartz reactor with a gas mixture of CO (500 mtorr) and $O_2$ (3 torr) at $300^{\circ}C$. Metallic and oxidic Ni showed almost the same CO oxidation reactivity. Moreover, the CO oxidation reactivity of metallic sample remained unchanged in the subsequently performed second reaction experiment. We suggested that metallic Ni transformed into oxidic state at the initial stage of the exposure to the reactant gas mixture, and Ni-oxide was catalytically active species. In addition, we found that CO oxidation reactivity of Ni-oxide surface was enhanced by increase in the $H_2O$ impurity in the reactor.

Stability of PS Opals in Supercritical Carbon Dioxide and Synthesis of Silica Inverse Opals

  • Yu, Hye-Min;Kim, Ah-Ram;Moon, Jun-Hyuk;Lim, Jong-Sung;Choi, Kyu-Yong
    • Bulletin of the Korean Chemical Society
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    • v.32 no.7
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    • pp.2178-2182
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    • 2011
  • Recently, the synthesis of ordered macroporous materials has received much attention due to its potential use as photonic band gap materials.$^1$ In this study, we have used the three-dimensional (3D) latex array template impregnated with benzenesulfonic acid (BSA), which is capable of catalyzing the reaction using tetraethyl orthosilicate (TEOS) as a precursor and distilled water. The polystyrene (PS) templates were reacted with TEOS in $scCO_2$ at 40 $^{\circ}C$ and at 80 bar. In the reactor, TEOS was filtrated into the PS particle lattice. After the reaction, porous silica materials were obtained by calcinations of the template. The stability test of the PS template in pure $CO_2$ was conducted before the main experiment. Scanning electron microscopy (SEM) images showed that the reaction in $scCO_2$ takes place only on the particle surface. This new method using $scCO_2$ has advantages over conventional sol-gel processes in its capability to control the fluid properties such as viscosity and interfacial tension. It has been found that the reaction in $scCO_2$ occurs only on the particle surface, making the proposed technique as more rapid and sustainable method of synthesizing inverse opal materials than conventional coating processes in the liquid phase and in the vapor phase.

The Microwave-assisted Photocatalytic Degradation of Methylene Blue Solution Using TiO2 Balls Prepared by Chemical Vapor Deposition (CVD법으로 제조된 산화티탄 볼과 마이크로웨이브를 이용한 메틸렌블루 수용액의 광촉매분해)

  • Park, Sang-Sook;Park, Jae-Hyeon;Kim, Sun-Jae;Jung, Sang-Chul
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1063-1068
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    • 2008
  • The photocatalytic degradation of methylene blue water solution was carried out by irradiating microwave and UV light simultaneously using $TiO_2$ photocatalyst balls prepared by Chemical Vapor Deposition method. A microwave-discharged electrodeless UV lamp was developed to use microwave and UV simultaneously for photocatalytic reactions. The results of photocatalytic degradation of methylene blue showed that the decomposition rate increased with the microwave intensity, the circulating fluid velocity and auxiliary oxidizing agents added. Especially, the rate constant of $H_2O_2$-added photocatalytic reaction increased about three times from $0.0061min^{-1}$ to $0.0197min^{-1}$ when microwave was additionally irradiated. This study demonstrates that the microwave irradiation can play a very important role in photocatalytic degradation using peroxides although it is not easy to quantitatively assess the effect of microwave on photocatalytic reactions from the experimental data of this study.

Low-temperature synthesis of graphene on nickel foil by microwave plasma chemical vapor deposition

  • Kim, Y.;Song, W.;Lee, S.Y.;Jung, W.;Kim, M.K.;Jeon, C.;Park, C.Y.
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.80-80
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    • 2010
  • Graphene has attracted tremendous attention for the last a few years due to it fascinating electrical, mechanical, and chemical properties. Up to now, several methods have been developed exclusively to prepare graphene, which include micromechanical cleavage, polycrystalline Ni employing chemical vapor deposition technique, solvent thermal reaction, thermal desorption of Si from SiC substrates, chemical routes via graphite intercalation compounds or graphite oxide. In particular, polycrystalline Ni foil and conventional chemical vapor deposition system have been widely used for synthesis of large-area graphene. [1-3] In this study, synthesis of mono-layer graphene on a Ni foil, the mixing ratio of hydrocarbon ($CH_4$) gas to hydrogen gas, microwave power, and growth time were systemically optimized. It is possible to synthesize a graphene at relatively lower temperature ($500^{\circ}C$) than those (${\sim}1000^{\circ}C$) of previous results. Also, we could control the number of graphene according to the growth conditions. The structural features such as surface morphology, crystallinity and number of layer were investigated by scanning electron microscopy (SEM) and atomic force microscopy (AFM), transmission electron microscopy (TEM) and resonant Raman spectroscopy with 514 nm excitation wavelength. We believe that our approach for the synthesis of mono-layer graphene may be potentially useful for the development of many electronic devices.

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