• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.10
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• pp.1419-1425
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• 2010

Boron steel sheet is suitable for fabricating automobile parts because it is very strong and has low weight. Recently, many car makers are investigating the feasibility of fabricating the chassis part of automobiles using boron steel. In order to use boron steel sheets to fabricate the chassis part of automobiles, much better material property of low cycle fatigue life as well as high formability during hot stamping is required. Therefore, the low-cycle fatigue life of hot-stamped quenched boron steel was investigated in this study. The fatigue life observed at low strain amplitude was longer than that of an as-received boron steel sheet. However, the fatigue life reduced at high strain amplitude because of the low ductility and low fracture toughness of martensite, which was produced as a result of hot stamping.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.3
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• pp.666-672
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• 2017

Our research team is developing a 6-DOF manipulator for narrow workspaces in press forming processes, such as placing PEM nuts on the bottom of a chassis. In this paper, kinematic analysis was performed for the position control of the manipulator, along with structural analyses for position accuracy with different payloads. First, the Denavit-Hatenberg (DH) parameters are defined, and then the forward and backward kinematic equations are presented using the DH parameters. The kinematic model was verified by visual simulation using Coppelia Robotics' virtual robot experimentation platform (V-REP). Position accuracy analysis was performed through structural analyses of deflection due to self-weight and deflection under full payload (5 kgf) in fully opened and fully folded states. The maximum generated stress was 22.05 MPa in the link connecting axes 2 and 3, which was confirmed to be structurally safe when considering the materials of the parts.

• Tribology and Lubricants
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• v.25 no.4
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• pp.261-264
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• 2009

Environmental factors affect parts of the automobile. When dust particles are embedded, specially, friction and wear of the rubber-seal in automobile chassis system are increased. Increase in friction and wear leads to weakness of component and reduction of mechanical life. In this study, the wear characteristics of rubber-seal for inflow of dust particles are investigated. Silica($SiO_2$) and alumina($Al_2O_3$) particles are used as a dust particle because these particles are main elements of dust particles. The sliding wear tester are used for investigate the wear characteristics of rubber-seal. If the single dust particle($SiO_2$) is embedded in the rubber-seal component, the influence of dust particle size is more than that of inflow rate on the wear characteristics of rubber-seal. If the mixed dust particles are embedded in the rubber-seal component, the wear rate is increased as the rate of alumina that has a bigger hardness is increased. If the mixed dust particles that have different hardness are embedded in the rubber-seal component, the influence of particle size is more than that of particle hardness.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.10a
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• pp.821-832
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• 2011

Recently, the noise of vehicle is the one of the key factors for customers to purchase a vehicle and the most important part which is related to the noise is the exhaust system. Thus, car makers have their own ways to assess this exhaust noise not only to decrease the level of noise but to enhance the feeling of it. Typically, to do these things in the early stage of development, the tuning code of the exhaust system has to be made by CAE tool, which is very reliable but expensive, and the prototype parts of this code would be made for the validation test. Then this process can be iterated to meet the target of the performance. In this study, a new algorithm which adapts the '3 dimensional convective sound wave theory 'and 'Doppler effect' has been developed. With this new algorithm, a brand new system for the calculation of tail pipe noise has been developed and validated by acoustic wind tunnel test. As a result of this study, various comparisons and have been carried out, for example, the comparison with other CAE tool has been performed for the validity and the improvement of the new calculation code could be achieved.

• Transactions of Materials Processing
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• v.19 no.6
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• pp.337-343
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• 2010

Current need of weight reduction in automotive part increases the application for high strength steel (HSS). The various types of high strength steels have been used to produce chassis part, control arms and trailing arms for weight reduction and increasing of fatigue durability such as dual phase steel (DP) and ferrite bainite steel (FB). But, DP and FB steels have proven to show inferiority in durability as well as press formability. Edge cracking occurred often in flange forming and hole expansion processes is the major failure encountered. This paper discussed the behavior of edge stretchability of high strength steel of DP and FB steels. Experimental works have been conducted to study the effect of punch clearance and burr direction on hole expansion ratio (HER). Also finite element simulation (FEM) has been preformed to clarify the mechanism of flange crack and support the experimental results on HER of DP and FB steels. It was simulated the whole process of blanking process following by hole expansion process and ductile fracture criterion named the modified Cockcroft-Latham model which was used to capture the fracture initiation. From the hole expansion tests and FEM simulation studies it was concluded that ferrite bainite steel showed better stretch-flangeability than dual phase steel. It was attributed to the lower work hardening rate of ferrite bainite steel than dual phase steel at the sheared edge.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.608-613
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• 2002

In this paper we developed the MPC sensor for steering control and steering control of the AGVDS(Autonomous Guided Vehicle Driving System) for Durability test. Among durability tests, the accelerated durability test has been widely used to evaluate the durability of vehicle structure and chassis parts in a short period of time on the designed road that has severe surface conditions. However it increased the drivers fatigue mainly caused by the severe driving conditions. The driver's difficulty to maintain the constant speed and control the steering wheel reduces the reliability of test results. In addition to the general detecting sensor for steering control was restricted by surrounding condition. So we need to develop steering control sensor was robust in the bad driving condition. In this paper we developed steering control sensor using magnetic induction which is robust in the bad driving condition and implemented the AGVDS.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.718-723
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• 2007

A three dimensional multibody modeling of a launcher system was developed and dynamic characteristics of the system was carried out. All the components were modeled as rigid bodies, All the components of system, ie; chassis, turret, cage and suspension parts, are modeled as rigid. The force interaction between the ground and tire was modeled as a point contact model. The factors were selected as cause and effect diagram of the MINITAB. To see effect of the stiffness, damping, mass at the launcher system, several cases of suspension parameters were compared and optimal values were selected. The stiffness and the damping coefficient were selected as design variables to minimize the required time for the next fire. The dynamic simulation was carried out using the ADAMS, and the MINITAB was employed for data analysis.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.6
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• pp.106-114
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• 1999

Today, one of the most important objective in automobile development is to reduce the weight of automobile . The eventual depletion of petroleum and environmental regulations brought considerable emphasis to this area on increasing fuel efficiency. Conventional intake air-fuel system is very heavy because it is composed of numerous parts. The bulky size caused increase in the amount of metal being used to build automobile chassis and this became a serious weight problem. The size also caused difficulties in optimization of fuel supply system which in turn decreased engine efficiency. Currently , there are efforts to integrate several intake system modules into one. The purpose of this paper is to evaluate the directions of such development.

• International Journal of Automotive Technology
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• v.7 no.5
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• pp.547-554
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• 2006

This paper is concerned with an optimal control suspension system using the preview information of road input based on a quarter car model. The main purpose of the control is to combine good vibration isolation characteristics with improved attitude control. The optimal control law is derived with the use of calculus of variation, consisting of three parts. The first part is a full state feedback term that includes integral control acting on the suspension deflection to ensure zero steady-state deflection in response to static body forces and ramp road inputs. The second part is a feed-forward term which compensates for the body forces when they can be detected, and the third part depends on previewed road input. The performance of the suspension is evaluated in terms of frequency domain characteristics and time responses to ramp road input and cornering forces. The effects of each part of the suspension controller on the system behavior are examined.

• Proceedings of the KIEE Conference
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• 1999.07f
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• pp.2502-2504
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• 1999

In $CO_2$ arc welding, which is generally used for steel Panel of chassis parts, spatters cause many troubles. This paper represents the Pulse MAG arc welding to limit spatter generation, which is controlled output current instantaneously. And the system designed in this Paper is the digital controller using DSP.