• Title/Summary/Keyword: Chamfering

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Thrust Performance Improvement of a Linear Induction Motor

  • Lee, Hyung-Woo;Park, Chan-Bae;Lee, Byung-Song
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.81-85
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    • 2011
  • The end effect of a linear induction motor (LIM) has been known for several decades, especially in high speed operation. The exit part of the primary is not dealt as extensively as the entry part because of its minor effect. However, the exit part is one of the keys to weaken the dolphin effect, which occurs in high speed operation. In this paper, the concept of the virtual primary core is introduced, and chamfering of the primary outlet teeth is proposed to minimize the longitudinal end effect at the exit zone. For this, LIM for the high-speed train is designed and analyzed by using finite element method. Results confirm that chamfering can improve thrust performance effectively.

A Development of High-Precision Chamfering Tool Set (고정도 챔퍼링 공구 셋트의 개발)

  • Kim, Chul;Choi, Yong-Hoon;Sho, Byung-Hwan;Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.117-122
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    • 2015
  • There has been a string of negligent accidents at the seaside, and there is presently a shortage of professional equipment to deal with such accidents. The purpose of this paper is to assess the development of a rescue lift. The critical load of a support pipe, and the stability of the rescue lift, were investigated using structural analysis. Critical-load analysis was used to study the effects of variations in the pipe length and the ratio of the moment of inertia. The total weight of the developed rescue lift is approximately 20.7 kg, and the lift passed the load tests.

Detent Force Reduction in a Cylindrical Type PMLSM (원통형 영구자석 선형 동기전동기의 디텐트력 저감)

  • Lee, Jong-Jin;Youn, Sung-Whan;Koh, Chang-Seop
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.4
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    • pp.209-215
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    • 2006
  • Recently Permanent Magnet Linear Synchronous Motors(PMLSMs) are widely used for many linear transportation applications. The PMLSM has many advantages such as simple structure, high speed and thrust. However, especially in short primary type PMLSM, there exists very large detent force, which makes the thrust force ripple, undesired vibration and noise. The detent force is composed of the Cogging force and the End force. The Cogging force comes from the interaction between the permanent magnets and interior teeth of the stator. And the End force acts on the exterior teeth of the stator by the permanent magnets. Usually End force is larger than Cogging force, so the detent force is drasically reduced only by reducing the End force. This paper shows the End force is minimized by optimizing the stator length and chamfering the shape of the exterior teeth of the stator.

An Experimental Study on Overlap Control at Plate Rolling (후판압연에서의 오버랩 제어에 대한 실험적 연구)

  • 천명식;한석영;이준정;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.376-385
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    • 1991
  • For manufacturing trimming-free plates which have rectangular shaped edges and straight edges in as-rolled state, it is necessary to investigate rolling characteristics of overlap, bulge and width deviation etc. in a standardized plate rolling process. The present wok is for preventing edge overlap as the first approach to develop trimming-free plate rolling technique. An experimental study on overlap control was done with plasticine material in order to examine influence factors and find a control method by use of a laboratory mill scaled down to one tenth of actual production mill. It was found that edge overlapping was increased with the increase of slab thickness and of broadside rolling ratio, but decreased with the increase of chamfered amount on slab edges. In the simulated rolling experiment with edge chamfered slabs of various chamfered angles, the chamfered angle of 60.deg. was the most effective one for reducing overlapping irrespective of slab thickness and of broadside rolling ratio.

Design of Linear Synchronous Motor for Thrust Force Ripple Reduction using Module Phase Set Shift (Module Phase Set Shift를 이용한 선형 동기 전동기의 추력 리플 저감 설계)

  • Ryu, Gwang-Hyeon;Lee, Hyung-Woo;Cho, Su-Yeon;Oh, Se-Young;Ham, Sang-Hwan;Im, Jong-Bin;Ahn, Han-Woong;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.848-849
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    • 2011
  • Rotating machines are using gears to change the rotary motion into the linear motion, on the other hand, linear motors have a accurate position control and excellent dynamic characteristics because of generating a thrust force directly. But the important problem, one of the linear motor is a high thrust force ripple. Thrust force ripple has a bad effect on the position accuracy and the dynamic characteristics, so it is necessary to reduce the thrust force ripple. Cogging is one of the cause that affect thrust force ripple. Cogging has some connection with the GCD between pole pitch and teeth pitch It is proposed method to reduce a thrust ripple of the linear motor that chamfering, skew, and so on. In this paper, the module phase set shift(MPSS) is used to reduce a thrust force ripple that has a similar effect to skew. And propose a method that reduce a thrust force ripple more by use of chamfering.

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Forging Process Design of Self-Piercing Rivet for Joining dissimilar Sheet Metals (이종재료 접합을 위한 Self-Piercing Rivet의 단조공정설계)

  • Kim, Dong-Bum;Lee, Mun-Yong;Park, Byung-Joon;Park, Jong-Kweon;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.802-807
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    • 2012
  • Self-piercing rivet is sheet joining method. It is being used more to join aluminum alloy sheets. Self-piercing riveting is a large-deformation process that involves piercing. The self-piercing rivet, under the press from the punch, pierces the top sheet and forms a mechanical interlock with the bottom sheet. In this study, forging process was designed for manufacturing self-piercing rivet. The forging process has been simulated by using commercial FEM code DEFORM-2D. In simulation of forging process for manufacturing rivet, process sequence, formability, forging load, and distributions of stress and strain were investigated. The suitable forging process could be designed by comparisons of simulation results. The developed process consists of four stages: upsetting, first chamfering, back extrusion, and second chamfering. The simulated results for forging process were confirmed by experimental trials with the same conditions.

CFD analysis on the behavior of liquid water in flow channel of PEM fuel cell (PEM 연료전지 유로에서 물의 거동에 대한 CFD 해석)

  • Kim, Hyun-Il;Nam, Jin-Hyun;Shin, Dong-Hoon;Chung, Tae-Yong;Kim, Young-Gyu
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.23-26
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    • 2007
  • Liquid water in flow channel is an important factor that limits the steady and transient performance of PEM fuel cells. A computational fluid dynamics study based on the volume-of-fluid (VOF) multi-phase model is conducted to understand the transport behavior of liquid water in flow channel. The liquid water transport in $180^{\circ}$ bends is investigated and the effect of chamfering is discussed. The effect of wall adhesion is also considered by varying the contact angle of channel surfaces. The result of this study is believed to provide a useful guideline for design optimization of flow patterns or channel configurations of PEM fuel cells.

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A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network (신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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Design Improvement of the Driving Bevel Gear in Transmissions of a Tracked Vehicle (궤도차량 변속기 구동용 베벨기어의 개선설계)

  • Jung, Jae-Woong;Kim, Kwang-Pil;Ji, Hyun-Chul;Moon, Tae-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.1-6
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. The bevel gears are major components for the transmission of power in a transmission. Increasing the tooth surface roughness and chamfering of the bevel gears, especially, we aim to improve the quality of transmission. In this study, design structural evaluation is conducted on bevel gears of transmission for tracked vehicle using the ROMAX-DESIGNER program. By doing so, design safety of the bevel gears has been evaluated based on the gear strength theory of ANSI/AGMA 2003 B97 standard.

A Numerical Analysis on the Nozzle-Rotor of a 3-D Supersonic Turbine (3차원 초음속 터빈의 노즐-로터 상호작용에 관한 수치적 연구)

  • Yun Won-Kun;Shin Bong-Gun;Kim Kui-Soon;Kim Jin-Han;Jeong Eun-Hwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.413-422
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    • 2005
  • In this paper, numerical results for 3-D supersonic turbine flow have been firstly compared with the experimental results to verify results computed by $Fine^{TM}/Turbo$. It was found that $Fine^{TM}/Turbo$ can accurately predict flow characteristics within supersonic turbine. Next, an grid system for 3D turbine flow was optimized selected through grid independency test. Finally the effect of axial gap between rotor and nozzle and chamfer angle of blade edge on the flow characteristics within 3-D supersonic turbine was analyzed with Frozen Rotor method.

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