• Title/Summary/Keyword: Ceramic-ceramic

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Hardness of Constituent Phases in Ti(C0.7N0.3)-WC-Ni Cermets Measured by Nanoindentation (나노인덴테이션으로 측정한 Ti(C0.7N0.3)-WC-Ni 써멧 구성상의 경도)

  • Kim, Seong-Won;Kim, Dae-Min;Kang, Shin-Hoo;Kim, Hyeong-Jun;Kim, Hyung-Tae
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.116-121
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    • 2009
  • The constituent phases in Ti($C_{0.7}N_{0.3}$)-xWC-20Ni (wt%, x=5, 15, 25) cermets were characterized using nanoindentation in conjunction with observation of microstructure. The microstructure of cermet is composed of hard phase and binder phase, which gave rise to a wide range of hardness distribution when nanoindentation was carried out on the polished surface of cermets. Because of the inhomogeneous nature of cermet microstructure, observation of indented surface was indispensable in order to separate the hardness of each constituent phase. The measured values of hardness using nanoindentation were ${\sim}14\;GPa$ for the binder phase and ${\sim}24$ to 28 GPa for the hard phase, of which nanoindentation hardness was decreased with the addition of WC into Ti($C_{0.7}N_{0.3}$)-Ni system. In addition, the nanoindentation hardness of Ni binder phase was much higher than reported Vickers hardness, which could result from confined deformation of binder phase due to the surrounding hard phase particles.

Characterization of Ag Nanowire Transparent Electrode Fabricated on PVDF Film (PVDF 필름 위에 제작된 고전도도 Ag 나노와이어 투명전극 특성 연구)

  • Ra, Yong-Ho;Park, Hyelim;An, Soyeon;Kim, Jin-Ho;Jeon, Dae-Woo;Kim, SunWoog;Lee, Mijai;Hwang, Jonghee;Lim, Tae Young;Lee, YoungJin
    • Journal of Sensor Science and Technology
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    • v.28 no.6
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    • pp.366-370
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    • 2019
  • In this study, we have successfully fabricated a highly conductive transparent electrode using Ag nanowires, based on piezoelectric polyvinylidene difluoride (PVDF) film, that can be applied as transparent and flexible speakers. The structural morphology of the Ag nanowires was confirmed by a detailed scanning electron microscopy. Ultraviolet-visible spectroscopy demonstrated that the transparent electrode fabricated by the Ag nanowires exhibited a transmittance of above 70%. The transparent electrode also showed very low sheet resistance with high flexibility. We have further developed an anti-oxidation coating layer by using a tetraethyl orthosilicate-poly trimethyloxyphenylsilane (TEOS-PTMS) slurry technique. It was confirmed that the transmittance and sheet resistance of the antioxidant film depends critically on the humidity of the film surface. We believe such Ag nanowire electrodes are a very promising next-generation transparent electrode technology that can be used in future flexible and transparent devices.

Phase Evolution and Thermal Conductivities of (La1-xGdx)2Zr2O7 Oxides for Thermal Barrier Coatings (열차폐코팅용 (La1-xGdx)2Zr2O7 산화물의 상형성과 열전도도)

  • Kwon, Chang-Sup;Lee, Sung-Min;Oh, Yoon-Suk;Kim, Hyung-Tae;Jang, Byung-Koog;Kim, Seong Won
    • Journal of Powder Materials
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    • v.19 no.6
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    • pp.429-434
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    • 2012
  • With increase in operating temperature of gas turbine for higher efficiency, it is necessary to find new materials of TBC for replacement of YSZ. Among candidate materials for future TBCs, zirconate-based oxides with pyrochlore and fluorite are prevailing ones. In this study, phase structure and thermal conductivities of $(La_{1-x}Gd_x)_2Zr_2O_7$ oxide system are investigated. $(La_{1-x}Gd_x)_2Zr_2O_7$ system are comprised by selecting $La^{3+}/Gd^{3+}$ as A-site ions and $Zr^{4+}$ as B-site ion in $A_2B_2O_7$ pyrochlore structures. With powder mixture from each oxide, $(La_{1-x}Gd_x)_2Zr_2O_7$ oxides are fabricated via solid-state reaction at $1600^{\circ}C$. Either pyrochlore or fluorite or mixture of both appears after heat treatment. For the developed phases along $(La_{1-x}Gd_x)_2Zr_2O_7$ compositions, thermal conductivities are examined, with which the potential of $(La_{1-x}Gd_x)_2Zr_2O_7$ compositions for TBC application is also discussed.

EFFECTS OF HYDROFLUORIC ACID CONCENTRATION & ETCHING TIME ON THE SHEAR BOND STRENGTH BETWEEN LITHIUM DISILICATE CERAMIC AND RESIN CEMENT (불산 식각 농도 및 시간이 lithium disilicate 도재와 레진시멘트의 전단결합강도에 미치는 영향)

  • Seo, Jae-Min;Park, Charn-Woon;Ahn, Seung-Geun
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.4
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    • pp.407-418
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    • 2007
  • Purpose: The objective of this study was to evaluate the effects of hydrofluoric acid concentration & etching time on the shear bond strength between IPS Empress 2 ceramic and resin cement. Material and methods: Thirty three rectangular shape ceramic specimens($20{\times}12{\times}5mm$ size, IPS Empress 2 core materials) were used for this study. The ceramic specimens divided into ten experimental groups with three specimens in each group and were etched with hydrofluoric acid(4%, 9%) according to different etching times(30s, 60s, 90s, 120s, 180s). Etched surfaces of ceramic specimens were bonded with resin cement(Rely X Unicorn) using acrylic glass tube. All cemented specimens were tested under shear loading until fracture on universal testing machine at a crosshead speed of 0.5mm/min and the maximum load at fracture(kg) was recorded. Collected shear bond strength data were analyzed with one way ANOVA and Duncan tests. All etched ceramic surfaces were examined morphologically using SEM(scanning electron microscopy). Results: Shear bond strength of etching group$(35.89{\sim}68.01MPa)$ had four to seven times greater than no-etching group$(9.53{\pm}2.29MPa)$. The ceramic specimen etched with 4% hydrofluoric acid for 60s showed the maximum shear bond strength$(68.01{\pm}11.78MPa)$. Ceramic surface etched with 4% hydrofluoric acid for 60s showed most retentive surface texture. Conclusion: It is considered that 60s etching with 4% hydrofluoric acid is optimal etching methods for IPS Empress 2 ceramic bonding.

Flexure Strength of Various Colored and Uncolored Zirconia Ceramics for All-Ceramic Restoration (전부도재수복물을 위한 유색 및 무색 지르코니아 세라믹의 굴곡강도)

  • Oh, Sang-Chun;Lee, Hae-Hyoung;Shin, Mee-Ran;Lee, Il-Kwon
    • Journal of Dental Rehabilitation and Applied Science
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    • v.23 no.2
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    • pp.119-130
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    • 2007
  • Purpose: This investigation was designed to estimate the flexure strength, density, and microstructure of the colored and uncolored zirconia oxide ceramics for fixed partial denture. Material and Methods: LAVATM All Ceramic(3M-ESPE, USA), Cercon Smart Ceramic(Dentsply, USA), and Z-match Ceramic(DentAim, Korea) were used for this study. All specimen was fabricated by ASTM C1161. After preparing $25{\times}2{\times}1.5mm$ of rectangular column and sitting rectangular column on universal test machine (UTM), external supporting point distance is 20.0 mm, internal supporting point distance is 10.0 mm. Specimen was loaded with 0.2 mm/min of cross head speed until fracture and at the time of broken of specimen, measuring loading value with PC software. Results: The results were obtained as follows: 1. Flexure strength of uncolored zirconia was higher than that of colored zirconia. 2. In uncolored zirconia, flexure strength of LAVATM Ceramic was more higher than the other ceramics, and it showed statistical difference between LAVATM Ceramic and Cercon Smart Ceramic (P<0.05). 3. In colored zirconia, flexure strength of LAVATM Ceramic was more higher than the other ceramics too, but they did not show statistical difference (p>0.05). 4. In Weibull analysis, Characterastic strength was showed highest value to uncolored LAVATM Ceramic and lowest value to Z-match ceramic, and Weibull modulus(m) of uncolored zirconia was higher than that of colored zirconia. 5. In XRD analysis, all group except Z-match showed high peak of t-ZrO2 but they did not show m-ZrO2. Colored zirconia group showed lower peak of t-ZrO2 than that of uncolored zirconia group.

Low Temperature Co-firing of Camber-free Ceramic-metal Based LED Array Package (세라믹-금속 기반 LED 어레이 패키지의 저온동시소성시 휨발생 억제 연구)

  • Heo, Yu Jin;Kim, Hyo Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.4
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    • pp.35-41
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    • 2016
  • Ceramic-metal based high power LED array package was developed via thick film LTCC technology using a glass-ceramic insulation layer and a silver conductor patterns directly printed on the aluminum heat sink substrate. The thermal resistance measurement using thermal transient tester revealed that ceramic-metal base LED package exhibited a superior heat dissipation property to compare with the previously known packaging method such as FR-4 based MCPCB. A prototype LED package sub-module with 50 watts power rating was fabricated using a ceramic-metal base chip-on-a board technology with minimized camber deformation during heat treatment by using partially covered glass-ceramic insulation layer design onto the aluminum heat spread substrate. This modified circuit design resulted in a camber-free packaging substrate and an enhanced heat transfer property compared with conventional MCPCB package. In addition, the partially covered design provided a material cost reduction compared with the fully covered one.

Reaction Behavior of Ceramic Mat with Lithium Salt for the Electrolyte Separators of Thermal Batteries (전해질 분리판용 세라믹 부직포와 리튬염간의 반응성)

  • Cho, Kwang-Youn;Riu, Doh-Hyung;Shin, Dong-Geun;Lim, Kyoung-Hoon;Jin, Eun-Ju;Kim, Hyoun-Ee;Ha, Sang-Hyeon;Choi, Jong-Hwa
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.587-591
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    • 2009
  • Lithium salt have been used mainly as electrolyte of thermal battery for electricity storage. Recently, The 3phase lithium salt(LiCl-LiF-LiBr) is tried to use as electrolyte of thermal battery for high electric power. It is reported that LiCl-LiF-LiBr salt have high ion mobility due to its high lithium ion concentration. Solid lithium salt is melt to liquid state at above $500{^{\circ}C}$. The lithium ion is easily reacted with support materials. Because the melted lithium ion has small ion size and high ion mobility. For the increasing mechanical strength of electrolyte pellet, the research was started to apply ceramic filter to support of electrolyte. In this study, authors used SiOC web and glass fiber filter as ceramic mat for support of electrolyte and impregnated LiCl-LiF-LiBr salt into ceramic mat at above $500{^{\circ}C}$. The fabricated electrolyte using ceramic mat was washed with distilled water for removing lithium salt on ceramic mat. The washed ceramic mat was observed for lithium ion reaction behavior with XRD, SEM-EDS and so on.

Microstrip Patch Array Antenna Using Low Temperature Co-Fired Ceramic Substrates for 60 GHz WP AN Applications (적층 세라믹 기판을 이용한 60 GHz WPAN총 2X4 배열 안테나)

  • Byun, Woo-Jin;Kim, Bong-Su;Kang, Min-Soo;Kim, Kwang-Seon;Kim, Jong-Myun;Song, Myung-Sun
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.19 no.12
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    • pp.1402-1409
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    • 2008
  • In this paper, a low temperature co-fired ceramic cavity backed antenna in order to improve the performances of radiation and bandwidth for the antenna with high relative dielectric constant is proposed. Low temperature co-fired ceramic cavity consisted of several ground planes with closely spaced metallic vias connected. It is shown that the size of a low temperature co-fired ceramic cavity has the effects on the performances of radiation and bandwidth for the antenna. The proposed 2x4 low temperature co-fired ceramic cavity backed antenna is $10{\times}20\;mm^2$ in size. Measured results show antenna gain of $11.8{\sim}14.1\;dBi$ and bandwidth of 13 %(7.9 GHz) in the $57{\sim}64\;GHz$ band.

Characteristics and Fabrication of Multi-Layered Piezoelectric Ceramic Actuators for Speaker Application (스피커 응용을 위한 적층형 압전 세라믹 액츄에이터 제조 및 특성)

  • Lee, Min-seon;Yun, Ji-sun;Park, Woon Ik;Hong, Youn-Woo;Paik, Jong Hoo;Cho, Jeong Ho;Park, Yong-Ho;Jeong, Young-Hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.10
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    • pp.601-607
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    • 2016
  • Piezoelectric thick films of soft $Pb(Zr,Ti)O_3$ (PZT) based commercial material (S55) were fabricated using a conventional tape casting method. Ag-Pd electrodes were printed on the piezoelectric film at room temperature and all 5 layered films with a dimension of $12mm{\times}16mm$ were successfully laminated for a multi-layered piezoelectric ceramic actuator. The laminated specimens were co-fired at $1,100^{\circ}C$ for 1 h. A flat layered and dense microstructure was obtained for the $112{\mu}m$ thick piezoelectric actuator after sintering process. Thereafter, a prototype piezoelectric speaker was fabricated using the multi-layered piezoelectric ceramic actuator which can operate as a bimorph. Its SPL (sound pressure level) characteristic was also evaluated for speaker application. Frequency response revealed that the output SPL with a root mean square voltage of 10 V increased gradually to the highest peak of 87.5 dB for 1.5 kHz and exhibited a relatively stable behavior over the measured frequency range (${\leq}20kHz$) at a distance of 10 cm, implying that the fabricated piezoelectric speaker is potential for speaker applications.

Effect of MgO and NH4OH on Formation of 5Mg(OH)2·MgSO4·3H2O Whiskers (침상형 5Mg(OH)2·MgSO4·3H2O 형성에 관한 MgO와 NH4OH 영향)

  • Yu, Ri;Pee, Jae-Hwan;Kim, Hyung-Tae;Kim, Kyung-Ja;Kim, Young-Woong;Kim, Woong;Kim, Yoo-Jin
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.283-289
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    • 2011
  • Magnesium hydroxide sulfate hydrate whiskers ($5Mg(OH)_2{\cdot}MgSO_4{\cdot}3H_2O$, abbreviated 513 MHSH) were prepared using hydrothermal reaction with magnesium oxide (MgO) and magnesium sulfate ($MgSO_4{\cdot}7H_2O$) as the starting materials. The effects of the molar ratio of $MgSO_4$/MgO and amount of $NH_4OH$ were studied. As a result, 513 MHSH whiskers co-existed with hexagonal plate $Mg(OH)_2$ at low concentration of $SO_4^{2-}$. The molar ratio of $MgSO_4{\cdot}7H_2O$/MgO was 7:1, uniform 513 MHSH whiskers were formed without impurity such as $Mg(OH)_2$. Appropriate amount of $NH_4OH$ has affected to formation of high quality MHSH. Their morphologies and structures were determined by powder X-ray diffraction (XRD) scanning electron microscopy (SEM) and thermo-gravimetric analyzer (TGA).