• Title/Summary/Keyword: Ceramic Waste

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Evaluation of Characteristics of Anisotropic Deformation in Manufacturing of Large-scale Glass-ceramic Composite Sintered Body (대형 유리-세라믹 복합 매질 소결체 제조 시 비등방성 변형 특성 평가)

  • Kim, Kwang-Wook;Sohn, Sungjune;Kim, Jimin;Foster, Richard I.;Lee, Keunyoung
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.1
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    • pp.31-41
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    • 2020
  • We studied the anisotropic shrinkage and deformation characteristics of large size sintered bodies in the manufacturing of glass-ceramic composite wasteform. We used uranium-bearing waste, generated from the treatment of spent uranium catalyst. Sintered specimens were prepared in several forms, comprising a circular disk, and a quarter disk in several diameters of up to 40 cm. Regardless of form or size, the sintered bodies had high isotropic shrinkage when they were fabricated using green bodies prepared at 60 MPa. The average anisotropy rate and average shrinkage rate were 1.6%, and 37.4%, respectively. We confirmed that the glass-ceramic composite wasteform in a large scale disk-type for packing in a 200 L drum could be fabricated with a tolerable anisotropy shrinkage. This has resulted in a significant reduction in the volume of radioactive waste to be disposed of with highly stable wasteform.

The Characterization and Sintering Behavior of Alumina Powder Prepared by Heat-treatment of Artificial Marble Waste Containing $Al(OH)_3$ Powder ($Al(OH)_3$ 함유(含有) 인조대리석폐기물(人造大理石廢棄物)로부터 제조(製造)된 알루미나 분말(粉末)의 특성(特性) 및 소결거동(燒結擧動) 연구(硏究))

  • Ryu, Sung-Soo;Seo, Sung-Gyu;Kim, Hyung-Tae;Kim, Hyeong-Jun;Park, Jun-Gyu;Yang, Jae-Gyu
    • Resources Recycling
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    • v.18 no.2
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    • pp.69-76
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    • 2009
  • Alumina powder was prepared from heat-treatment of artificial marble waste fine aggregate containing $Al(OH)_3$ for the purpose of the feasibility of its recycling. Artificial marble waste was heat-treated between $500^{\circ}C$ and $1000^{\circ}C$ and XRD, BET surface area, BJH pore size distribution and adsorption of As were analyzed for heat-treated powder. It was found that the adsorption efficiency of As was significantly affected by phase composition of alumina powder rather than its physical characteristic. Heat-treated powder compact was sintered to produce the pellet. Alumina pellet with porosity more than 60% could be obtained after sintering below $1200^{\circ}C$ and also the addition of glass powder as a sintering aid had a positive effect on lowering sintering temperature, led to the high porosity near 60% and adsorption of As over 60% even at $900^{\circ}C$.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

Depolymerization of Waste Polyurethane from Automotive Seats (자동차 시트용 폐폴리우레탄의 해중합)

  • Min, Sung-Jin;Kong, Seung-Dae;Yoon, Cheol-Hun;Kang, An-Soo;Eom, Jae-Yeol;Shin, Pan-Woo;Lee, Seok-Woo
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.2
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    • pp.103-110
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    • 2001
  • Resource recovery and recycling of materials and products, including polyurethanes is viewed as a necessity in today's society. Most urethane polymers are made from a polyol and a diisocyanate. these and be chemicals such as water, diamines or diols that react with isocyanate groups and add to the polymer backbone. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal whether by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and feedstock. In the chemical recycling method, there are hydrolysis, glycolysis, pyrolysis and aminolysis. This study, the work was carried out glycolysis using sonication ant catalyzed reaction. Different kinds of recycled polyols were produced by current method(glycolysis), catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols, the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication for the various glycols, increased as fallows: PPG

Synthesis and Characteristics of Blue Ceramic Pigments Using Electric Arc Furnace Dust (제강분진을 활용한 고온발색 청색무기안료 합성 및 특성에 관한 연구)

  • Son, Bo-Ram;Kim, Jin-Ho;Han, Kyu-Sung;Cho, Woo-Suk;Hwang, Kwang-Taek
    • Journal of the Korean Ceramic Society
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    • v.51 no.3
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    • pp.184-189
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    • 2014
  • Electric arc furnace dust (EAFD) is a solid waste generated by the steel-scrap recycling process. It mainly consists of zinc oxides (ZnO), alumina ($Al_2O_3$), iron oxides ($Fe_2O_3$), and silica ($SiO_2$). Here we report the preparation and characterization of blue ceramic pigments using EAFD powder as a starting material. $(Zn(EAFD),Co)Al_2O_4$ blue ceramic pigment was prepared by the solid-state reaction method. The color characteristics of the pigment obtained were compared with those of pure $CoAl_2O_4$. The new pigment was characterized using XRD, CIE-$L^*a^*b^*$ color-measurements, SEM, and EDX. The XRD analysis revealed that the $(Zn(EAFD),Co)Al_2O_4$ pigment was composed of mainly the spinel phase of $(Zn,Co)Al_2O_4$. The $Zn(EAFD)_{0.25}Co_{0.75}Al_2O_4$ pigments showed a vivid blue color with a $b^*$ value of -28.64 and a good glaze stability with a transparent glaze.

PYROPROCESS WASTE DISPOSAL SYSTEM DESIGN AND DOSE CALCULATION

  • Kook, Dong-Hak;Cho, Dong-Keun;Lee, Min-Soo;Lee, Jong-Youl;Choi, Heui-Joo;Kim, Yong-Soo
    • Nuclear Engineering and Technology
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    • v.44 no.5
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    • pp.483-490
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    • 2012
  • PWR spent fuels produced in the Republic of Korea are expected to be recycled by pyroprocess in the long term future. Even though pyroprocess waste amounts can be smaller than that of PWR spent fuel assembly in case of direct disposal, this process essentially will produce various and unique radioactive wastes. The goals of this article are to characterize these wastes, calculate the amount of wastes, design disposal systems for each waste and evaluate the radiation safety of each system by dose assessment. The absorbed dose results of the metal and ceramic waste for the engineering barrier system (EBS) showed $2.21{\times}10^{-2}$ Gy/h and $1.15{\times}10^{-2}$ Gy/h, which are lower than the recommended value of 1 Gy/h. These results confirmed that the newly proposed disposal systems have a safety margin for the radiation produced from each waste.

A Study on the Manufacture of $\alpha$-Fe$_2$O (Major Material of Ferrite) by Waste Pickling Liquor of Steel (강철의 산세폐액으로부터 Ferrite의 주원료인 Fe$_3$O$_3$의 제조에 관한 연구)

  • 최석진
    • Journal of the Korean Ceramic Society
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    • v.13 no.1
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    • pp.25-29
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    • 1976
  • The properties vary with quality of ferric-oxide that is major material of ferrites. In this point of view, a manufacturing method of pure and homogeneous fine ferric oxide is very important. The characters of this study are as follows: 1) Ferric oxide was made from waste pickling liquor of steel. 2) The crude ferric-oxide that is made by roasting the pickling liquor was dissolved in 20% HCI solution and then produced ferric chloride is purified by ethyl ether extraction. 3) The methanol solution of purified ferric chloride was sprayed into the refractory tube with compressed air and propane gas and then ignited leading to the ferric-oxide powder. 4) The produced oxide powder was introduced to the scrubber type vessel throught cooling system in order to collect the powder. 5) Crystalline phase of the powder was identified by X-ray diffraction and particle size, crystalline shape of the powder were investigated by settling method and electron microscope and the effects of concentration of ferric chloride in methanol on grain size were discussed. Results were obtained as fellows: 1) Total impurity in the ferric oxide produced from waste pickling liquor was 3.7%. 2) The solubilityof crude ferric oxide that was made from waste pickling liquor in HCI solution increased with the HCI concentration and reached to saturation range at 15% HCI concentration. 3) Extraction of FeCl3 increased with HCI concentration which is solvent. 4) Alpha ferric oxide obtained was very fine crystalline particles, the mean crystalline grain increased with the concentration of ferric chloride, and mean grain size distributed from 3.5$\mu$(at 0.5mole/l) to 0.5$\mu$(at 0.05mole/l).

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Synthesis of High Value-added Carbide Materials (MXenes) from Recycled Oxides (재활용 산화물로부터 고부가가치 탄화물(맥신) 소재 합성)

  • Hanjung Kwon
    • Resources Recycling
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    • v.33 no.4
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    • pp.29-35
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    • 2024
  • The recycling of waste resources, such as spent catalysts, primarily involves leaching and extracting metal components via smelting. These metal components are then recovered as salts, such as sulfates and nitrates. When crystallization occurs during the calcination of the recovered salts, the salts are converted into oxides, which are then reduced to form metals or ceramic materials. Common reducing agents used in oxide reduction include hydrogen and carbon, and metal powders are obtained upon reduction. Carbide synthesis can occur if the recycled element is a transition metal and carbon is used as the reducing agent. Despite being ceramic materials, transition metal carbides exhibit excellent conductivity owing to their metallic bonding. Recently, MXene, a two-dimensional transition metal carbide, has gained attention for electromagnetic wave shielding, secondary battery electrodes, and water purification owing to its electrical conductivity and large surface area. This study developed a process for synthesizing high-value MXene materials from waste resources. The properties of these MXenes were evaluated to confirm the potential of using waste resources as raw materials for MXenes.

Crystallization Phenomina and Vetrification From a Fly Ash With Large Content of Cl (다량 Cl성분이 함유된 플라이 애쉬로부터 유리화 및 결정화 현상)

  • Kim, Jae-Myung;Kim, Hyung-Sun
    • Korean Journal of Materials Research
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    • v.12 no.12
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    • pp.924-929
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    • 2002
  • To recycle waste materials, this work was focused on development of glass-ceramic from incinerator fly ash with a large content of Cl and its physical property was evaluated. In the process, water washing as a pre-treatment before melting the fly ash was used to remove large amount of Cl component in the ash and to reduce melting temperature. As a result, glass was obtained at below $100^{\circ}C$ compared to the melting temperature before washing the ash. Also, internal crystallization occurred under single stage heat treatment (at $850-950^{\circ}C$ for 20-340min) without adding other materials into the ash. It was shown that the glass-ceramic was composed of four crystals, diopside, anorthite, akermanite, and unknown phase. Hardness of 8.3GPa was found in the glass-ceramic, which is a high value compared to reported others. Thus, the present process suggests that a good glass-ceramic produced from an incinerator ash could be applicable for structural materials in terms of economic and environmental points.

Preparation of Ceramic Filters for Simultaneous Treatment of Dust and Waste Gas: part 1. (분진과 폐가스 동시 처리를 위한 세라믹 필터 제조)

  • 조영민
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 1999.10a
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    • pp.463-464
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    • 1999
  • 연소 또는 소자 공정 후 발생하는 폐가스에는 상당량의 분진이 포함되어 있기 마련이다. 이러한 폐가스 및 분진이 대기중으로 배출될 경우 심각한 대기오염을 일으키는 것은 주지의 사신이다. 그러므로 다양한 제어장치가 개발되어 분진과 가스를 제거한 후 무해한 가스만을 굴뚝을 통하여 배출한다.(중략)

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