• Title/Summary/Keyword: Ceramic Industry

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Image and Phase Analysis of Low Carbon Type Recycled Cement Using Waste Concrete Powder (폐콘크리트 미분말을 사용한 저탄소형 시멘트의 조직 및 상분석)

  • Song, Hun;Shin, Hyeon-Uk;Lee, Jong-Kyu;Chu, Yong-Sik;Park, Dong-Chan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.314-320
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    • 2014
  • Although the cement industry serves as the cornerstone of the construction industry by supplying one of its fundamental materials, it confronts new environmental challenges due to the problem of the $CO_2$ generated from raw materials and fuel used in the cement manufacturing process. Also, concrete structures can be decomposed and reused as construction materials. Simply in terms of the cyclic processing of $CO_2$, recycling waste concrete to manufacture recycled aggregate or recycling waste concrete powder, which is the material for cement can be considered optimally environment-friendly practices. This study contributes to the aim of manufacturing high value added materials that exploits the chemical properties of the waste concrete powder. From the research results, waste concrete powder is feasible to use to produce low carbon type recycled cement.

APPLICATION OF CFD SIMULATION IN SIC-CVD PROCESS (SiC-CVD 공정에서 CFD 시뮬레이션의 응용)

  • Kim, J.W.;Han, Y.S.;Choi, K.;Lee, J.H.
    • Journal of computational fluids engineering
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    • v.18 no.3
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    • pp.67-71
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    • 2013
  • Recently, the rapid development of the semiconductor industry induces the prompt technical progress in the area of device integration and the application of large diameter wafers for the price competitiveness. As a result of the usage of large wafers in the semiconductor industry, the silicon carbide components which have layers of silicon carbide on graphite or RBSC substrates is getting widely used due to the advantages of SiC such as high hardness and strength, chemical and ionic resistant to all the environments superior than other ceramic materials. For the uniform and homogeneous deposition of silicon carbide on these huge components, it needs to know about the gas flow in the CVD reactor, not only for the delicate adjustment of the process variables but more essentially for the cost reduction for the shape change of specimens and their holders on the stage of reactor. In this research, the CFD simulation is challenged for the prediction of the inner distribution of the gas velocity. Chemical reaction simulation is used to predict the distribution of concentration of the reacting gas with the rotating velocity of the stage. With the increase of the rotating speed, more uniform distribution of the reacting gas on the surface of the stage was obtained.

Influence of laminating and sintering condition on permittivity and shrinkage during LTCC process (LTCC 공정 중 적층 및 소결이 유전율과 회로 형상에 미치는 영향)

  • Jeong, M.S.;Hwang, S.H.;Chung, H.W.;Rhim, H.S.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.67-70
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    • 2007
  • LTCC (Low Temperature Co-fired Ceramic) has been emerged as a promising technology in packaging industry. In this technology the lamination and the sintering process are very important because they change the permittivity of ceramics and the dimension of metal pattern which have influences on electric property. In this paper we studied on influence of the permittivity and the dimension change by lamination pressure and sintering temperature of LTCC process. As a results, permittivity increase along with increasing of lamination pressure and sintering temperature.

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Aerobic Treatment of Pigment Wastewater using Ceramic Support Carrier (세라믹 담체를 이용한 안료폐수의 호기성처리)

  • Park, Yeong-Sik;An, Gap-Hwan
    • Journal of Environmental Science International
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    • v.10 no.4
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    • pp.281-286
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    • 2001
  • Wastewater from the pigment industry has high levels of organics and is known as hardly biodegradable. The objective of this study is to evaluate the applicability of aerobic fixed-bed boifilm reactor packed with ceramic support carrier for the pigment wastewater treatment. Orange 2(widely used azo pigment) adsorption experiment onto biofilm and activated sludge, and continuous treatment experiments were performed. In batch adsorption experiment, maximum adsorption quantity of biofilm was at least two times higher than that of activated sludge. In continuous experiment using aerobic fixed-bed biodilm reactor, the influent concentration of COD and Orange 2 were 75~500mg/${\ell}$(0.45~3.00kg COD/$m^3.day), 5~50mg/$\ell$(0.03~0.30kg Orange 2/$m^3$.day), respectively. At a COD loading rate 2.5kg COD/$m^3$.day and Orange 2 loading rate of 0.18kg Orange 2/$m^3$.day, removal efficiency of COD and Orange 2 were over 95%, 97%, respectively.

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Fabrication of Porous Mullite Ceramics and Its Properties (다공성 Mullite 세라믹스 제조 및 그 특성)

  • 김병훈;나용한
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.275-281
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    • 1994
  • Mullite ceramics have recently been utilized as ceramic gas filters for high-temperature treatment of solid wastes due to their low thermal expansion coefficient and high refractoriness under load. In this experiment, mechanical, thermal and microstructural properties of porous mullite ceramics, which were used as carriers and high-temperature gas filters in food industry, were investigated as a function of starting raw materials. Porous mullite ceramics showed different microstructures depending on their starting materials. The specimen M2 had excellent resistance to thermal spalling and high mechanical strength. The average pore size varied from 0.3 ${\mu}{\textrm}{m}$ to 16.6 ${\mu}{\textrm}{m}$, and porous mullite ceramics fabricated by thermal decomposition of Al(OH)3 had very large pores and broad distribution of pore size.

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Influence of Laminating and Sintering Condition on Permittivity and Shrinkage During LTCC Process (LTCC 공정 중 적층 및 소결이 유전율과 회로 형상에 미치는 영향)

  • Jeong, M.S.;Hwang, S.H.;Chung, H.W.;Rhim, S.H.;Oh, S.I.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.396-400
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    • 2007
  • LTCC(Low Temperature Co-fired Ceramic) which offers a good performance to produce multilayer structures with electronic circuits and components has emerged as an attractive technology in the electronic packaging industry. In LTCC module fabrication process, the lamination and the sintering are very important processes and affect the electrical characteristics of the final products because the processes change the permittivity of ceramics and the dimension of the circuit patterns which have influences on electronic properties. This paper discusses the influence of lamination pressure and sintering temperature on the permittivity and the dimensional change of LTCC products. In the present investigation, it is shown that the permittivity increases along with increasing of the lamination pressure and the sintering temperature.

Oxidation of $Cr_3C_2$ Composites with Fe-Scale (Fe-Scale과의 반응에 의한 $Cr_3C_2$계 복합체의 산화손상)

  • 한동빈;홍기곤;박병학
    • Journal of the Korean Ceramic Society
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    • v.31 no.7
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    • pp.767-771
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    • 1994
  • In a salb-preheating furnace of steel-making industry, the oxidation/degradation behavior of Cr3C2 ceramic composited dkid button reaction with scale in Fe-oxide system occurs and was thermodynamically examined. The reaction of scale with Cr3C2 skid button produces Cr3C2(s) and C(s), and Co gas is then evolved from the reaction of C(s) with Fe-scale. Cr3C2(s) from oxidation of Cr3C2(s) reacted with Fe-oxide(s) becomes high-melting chromite. The chromite acts as protection layer against further oxidation and improves resistance of the reaction of Cr3C2 skid button with Fe-scale.

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Fracture Characteristics and Stress Analysis of $Si_3N_4/SM45C$ Joint ($Si_3N_4/SM45C$ 접합부의 응력해석 및 파괴특성)

  • 김기성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.248-253
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    • 1998
  • Recently, the uses of Ceramic/metal bonded joints, resin/metal joints, adhesive joints, composite materials which are composed of dissimiliar materials have increased in various industry fields. Since the ceramic/metal bonded joints material is made at a high temperature, residual stress distributions due to differences in material properties were investigated by varying material parameters. The two dimensional finite element analysis was performed to study residual stress distribution in Si3N4/SM45C bonded joint with a copper interlayer between the silicon nitride(Si3N4) and the structural carbon steel(SM45C) and 4-point bending tests were carried out under room temperature. Fracture surface and crack propagation path were observed using scanning electron microscope and characteristics of its fracture was discussed.

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Processing of Plasma Resistant Alumina Ceramics (내플라즈마성 알루미나 세라믹스 제조 공정)

  • Lee, Hyun-Kwuon;Cho, Kyeong-Sik;Kim, Mi-Young
    • Journal of the Korean Ceramic Society
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    • v.46 no.4
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    • pp.385-391
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    • 2009
  • Need for plasma resistant ceramic materials has been continuously increased in semiconductor and display industry requiring plasma processing to realize ultra fine circuit process. Among promising candidates, alumina ceramics have still some advantages with respect to its economic aspect. In this study, fabrication of plasma resistant alumina ceramics was tried, and its processing optimization was also aimed. Careful processing control and thereby uniform microstructure of $Al_2O_3$ gave rise to enhanced plasma resistance, even comparable to market-governing commercial $Al_2O_3$. A further study is needed concerning ${\beta}-Al_2O_3$ materials system, presumably playing a decisive role in decreasing plasma resistance of $Al_2O_3$ ceramics.

A study on the Utilization of the Domestic Low-Grade Talc In Ceramic Industry (Tremolitic Talc-Slag-Clay System) (요업공업에 있어서 국산저질골석의 이용에 관한 연구 (투각섬석질 골석-슬라그-점토계))

  • Ahn, Young-Pil;Choi, Long;Hwang, Jung-Gil
    • Journal of the Korean Ceramic Society
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    • v.14 no.1
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    • pp.12-18
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    • 1977
  • In our former paper, tremolitic talc, -wollastonite-clay system was studied. In this study blast furnace slag was used(B.F.S.) instead of wollastonite for developing a fast-firing wall tile body. The wall tile bodies consisting of tremolitic talc and B.F.S. asmajor constituents have been fired in the temperature range 1000-120$0^{\circ}C$. Some of these bodies have showed good properties for wall tile manufacture. According to the increased content of B.F.S the fired bodies have showed the decreased thermal expansion which was resulted from the fact that the amounts of diopside and anorthite were gradually increased and those of quartz relatively decreased. Being reasonable in low price and thermo-stable properties tremolitic talc and B.F.S. will be good materials for the fast-firing tile body.

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