• Title/Summary/Keyword: Casting solution

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Comparison of Electrochemical Corrosion Properties of Permanent Mold Casting GZ21 Alloy and AZ91 Alloy (금형 주조한 GZ21 합금과 AZ91 합금의 부식특성 비교)

  • Kim, Dae Han;Kim, Byeong Ho;Park, Kyung Chul;Chang, In Ki
    • Journal of Korea Foundry Society
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    • v.36 no.2
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    • pp.60-66
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    • 2016
  • In this study, comparison of corrosion properties of the Mg-1.5Ge-1Zn (GZ21) alloy and Mg-9Al-1Zn (AZ91) alloy were investigated. The studied alloys were fabricated by permanent mold casting method. And the potentiodynamic test, hydrogen evolution test, immersion test and A.C Impedance test were carried out in a 3.5% NaCl solution with pH7.2 at room temperature to measure the corrosion properties. The microstructure of GZ21 alloy was composed of ${\alpha}-Mg$ and $Mg_2Ge$ phases and AZ91 alloy was composed of ${\alpha}-Mg$ and $Mg_{17}Al_{12}$ phases. From the test results, the corrosion property was improved by adding Ge. It seemed that the corrosion mechanism was changed from galvanic corrosion (AZ91) to filiform corrosion (GZ21).

Mechanical Properties of Forged Nimonic 80A Superalloy Fabricated by Vacuum Spray Casting (진공분무주조법에 의해 제조한 Nimonic 80A 초내열합금 단조재의 기계적 특성)

  • Lee, Yun-Soo;Hyun, Soong-Keun;Jung, Dae-Hyun;Byun, Joong-Sig
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.263-270
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    • 2012
  • This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.

Preparation and Characterization of Polysulfone Membranes Using PVP as an Additive (폴리비닐피롤리돈 첨가제를 이용한 폴리설폰막의 제조 및 특성 분석)

  • Lee, Jin Young;Lee, Kune Woo;Han, Myeong-Jin;Park, So-Jin
    • Applied Chemistry for Engineering
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    • v.22 no.3
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    • pp.277-285
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    • 2011
  • Polysulfone (PSf) membranes were prepared via the phase inversion process. Polyvinylpyrrolidone (PVP) was added as a nonsolvent additive in the casting solution containing a mixture of PSf and n-methylpyrrolidone. The added PVP played a role of enhancing liquid-liquid phase separation of the casting solution, and significantly reduced the solution fluidity. When prepared via the diffusion-induced process using water as a precipitation nonsolvent, the solidified membranes revealed a typical asymmetric structure irrespective of the addition of PVP. With 5 wt% PVP content, the finger-like cavities were more developed in the membrane sublayer compared to that of the membranes prepared without PVP. In contrast, with more than 10 wt% of PVP, the formation of finger-like cavities was suppressed, and the thickness of polymer nodule layer was increased. The surface porosity was also increased with the PSf content in the casting solution. The water permeability curve as a function of PVP addition revealed the inflection point. The maximum water permeability for 12 wt% PSf membrane was obtained with 5 wt% PVP content, and that for 18 wt% PSf membrane with 15 wt% PVP.

Numerical and Experimental Study of Semi-solid A356 Aluminum Alloy in Rheo-Forging process

  • Kim, H.H.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.371-374
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    • 2009
  • Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D. Samples of metal parts were subsequently fabricated by using hydraulic press machinery.

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The Effect of ZnCl$_2$ on Polysulfone Membrane

  • Kim, Sue-Ryeon;Lee, Kew-Ho;Jhon, Mu-Shik
    • Proceedings of the Membrane Society of Korea Conference
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    • 1993.10a
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    • pp.34-35
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    • 1993
  • The study was undertaken to investigate the effects of ZnCl$_2$ in polysulfone(PSf)/N-methylpyrrolidone(NMP) on the structure and performance of its membrane. The effects of additives on the performances of membranes have been studied. It has been shown that some low molecular weight additives in polysulfone(PSf) casting solutions have effects on the performances of membranes cast from these solutions. It had been reported that ZnCl$_2$, as the additives-in PSf casting solution, decreases water permeability and increases the rejection rate of its membrane.

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Light Scattering Studies on the Phase Structure of Ethyl Acetate Casting PMMA/PVAc Blends

  • Ha, Chang-Sik;Lee, Won-Ki;Cho, Won-Jei;T. Ougizawa;T. Inoue
    • Macromolecular Research
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    • v.9 no.1
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    • pp.66-70
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    • 2001
  • In this work, we present the development of phase structure of the poly(methyl methacrylate)(PMMA)/ poly(vinylacetate)(PVAc) mixtures in ethyl acetate solution by light scattering. The PMMA/PVAc blends cast from ethyl acetate solutions exhibited fine "modulated structures" over broad blend composition ranges, which originated from the spinodal decomposition of the ternary polymer solutions at low polymer concentrations during the casting. The periodic distance was depended on the blend compositions and evaporation times.

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Development of membrane blend using casting technique for water desalination

  • El-Gendi, A.;Ali, S.S.;Ahmed, S.A.;Talaat, H.A.
    • Membrane and Water Treatment
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    • v.3 no.3
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    • pp.201-209
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    • 2012
  • Membrane separation technologies have some of advantages are considered a better alternative to traditional methods. Research of novel membranes is very vital for covering the higher required of membrane in several purposes like water desalting technology. In this work polyamide-6/cellulose acetate (PA-6/CA) blend membrane was developed according to the wet phase inversion system. The structures of the prepared membranes were examined by scanning electron microscopy (SEM). SEM images showed uniform particles distribution in the prepared membranes. Moreover, SEM images revealed that the membranes have relatively uniform surface (PA-6/CA). PA-6/CA blend membranes systems are evaluated by using synthetic NaCl solution. The separation performance showed that salt rejection increased with increasing of heat treatment of the casted films and it was improved with increasing of operating pressure.

The change of Industrial Human Resource Structure in Korea Economy and the Corresponding Measures of Casting Industry Field (한국 산업인력구조의 변화와 주조산업계 대응방안)

  • Lee, Seung-Jae;Cho, In-Sung
    • Journal of Korea Foundry Society
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    • v.38 no.2
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    • pp.27-31
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    • 2018
  • The lack of industrial manpower that Korean companies have been suffering in 21st century is largely responsible for the low-fertility phenomenon. This research suggests an alternative solution with a program for fostering foreign laborers with technical skills in casting industry. Industrial manpower growth is feasible through accepting migrants who have had official education on the fundamental industrial technologies provided by Korean government. These technically trained migrants who can keep economical self-perpetuating ability are can help to effectively address the problem of the declining working-age population and the decreasing potential growth rate in Korea.

FABRICATION OF GD CONTAINING DUPLEX STAINLESS STEEL SHEET FOR NEUTRON ABSORBING STRUCTURAL MATERIALS

  • Choi, Yong;Moon, Byung M.;Sohn, Dong-Seong
    • Nuclear Engineering and Technology
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    • v.45 no.5
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    • pp.689-694
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    • 2013
  • A duplex stainless steel sheet with 1 wt.% gadolinium was fabricated for a neutron absorbing material with high strength, excellent corrosion resistance, and low cost as well as high neutron absorption capability. The microstructure of the as-cast specimen has typical duplex phases including 31% ferrite and 69% austenite. Main alloy elements like chromium (Cr), nickel (Ni), and gadolinium (Gd) are relatively uniformly distributed in the matrix. Gadolinium rich precipitates were present in the grains and at the grain boundaries. The solution treatment at $1070^{\circ}$ for 50 minutes followed by the hot-rolling above $950^{\circ}$ after keeping the sheet at $1200^{\circ}$ for 1.5 hours are important points of the optimum condition to produce a 6 mm-thick plate without cracking.

Preparation and characterization of polyethersulfone microfiltration membrane by 2-methoxy ethanol nonsolvent additive

  • Shin, Se-Jong;Kim, Hyung-Sik;Min, Byoung-Ryul
    • Proceedings of the Membrane Society of Korea Conference
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    • 2004.05a
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    • pp.166-169
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    • 2004
  • Microfiltration membranes were prepared from aromatic polyethersulfone (PES) polymer, using aprotic solvent (N-methyl-2-pyrrolidone, NMP) and non-solvent additive (2-methoxy ethanol, 2-ME) by the phase inversion co-process of the vapor-induced phase inversion (VIPI) and the nonsolvent-induced phase inversion (NIPI). According to the change of the additive amount, the solvent amount and the relative humidity, membrane characterization was studied. The non-solvent additive in casting solution played an important role in membrane morphology. During the vapor-induced phase inversion, the relative humidity led to water sorption on the surface of casting dope at which pore formation was generated. The prepared membranes were characterized by scanning electron microscope observations, measurements of capillary flow porometer and pure water flux (PWP). Also the thermodynamic and kinetic properties of membrane-forming system were studied through coagulation value, light transmittance and viscosity.

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