• Title/Summary/Keyword: Cast method

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The effects of the surface defects on the hydroformability of extruded aluminum tubes (알루미늄 압출 관재의 표면 결함이 하이드로포밍 성형에 미치는 영향도에 관한 연구)

  • Kim D. H.;Kim B. J.;Park K. S.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.247-250
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    • 2005
  • The need for improved fuel efficiency, weight reduction has motivated the automotive industry to focus on aluminum alloys as a replacement for steel-based alloy. To cope with the needs for high structural rigidity with low weight, it is forecasted that substantial amount of cast components will be replaced by tubular parts which are mainly manufactured by the extruded aluminum tubes. The extrusion process is utilized to produce tubes and hollow sections. Because there is no weld seam, the circumferential mechanical properties may be uniform and advantageous for hydroforming. However the possibility of the occurrence of a surface defect is very high, especially due to the temperature increase from forming at high pressure when it comes out of the bearing and the roughness of the bearing, which cause the surface defects such as the dies line and pick-up. And when forming a extruded aluminum tube, the free surface of the tube becomes rough with increasing plastic strain. This is well known as orange peel phenomena and has a great effect not only on the surface quality of a product but also on the forming limit. In an attempt to increase the forming limit of the tubular specimen, in the present paper, surface asperities generated during the hydroforming process are polished to eliminate the weak positions of the tube which lead to a localized necking. It is shown that the forming limit of the tube can be considerably improved by simple method of polishing the surface roughness during hydroforming. And also the extent of the crack propagation caused by dies lines generated during the extrusion process is evaluated according to the deformed shape of the tube.

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Improved Estimation of Leak Location of Pipelines Using Frequency Band Variation (주파수 대역 변화를 이용한 배관의 누수지점 추정 개선 연구)

  • Lee, Young-Sup;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.1
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    • pp.44-52
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    • 2014
  • Leakage is an important factor to be considered for the management of underground water supply pipelines in a smart water grid system, especially if the pipelines are aged and buried under the pavement or various structures of a highly populated city. Because the exact detection of the location of such leaks in pipelines is essential for their efficient operation, a new methodology for leak location detection based on frequency band variation, windowing filters, and probability is proposed in this paper. Because the exact detection of the leak location depends on the precision of estimation of time delay between sensor signals due to leak noise, some window functions that offer weightings at significant frequencies are applied for calculating the improved cross-correlation function. Experimental results obtained by applying this methodology to an actual buried water supply pipeline, ~ 253.9 m long and made of cast iron, revealed that the approach of frequency band variation with those windows and probability offers better performance for leak location detection.

The Effects of Consultation Program upon the Mental Health of Female Victims of Domestic Violence and Psychological·Social Factors (상담프로그램이 가정폭력 피해 여성의 정신건강과 심리·사회적 요인에 미치는 효과분석)

  • Yu, Hae-Sun;Byun, Sang-Hae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2511-2519
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    • 2015
  • This research was executed to develop a consultation program for female victims of domestic violence in the past and appraise its effectiveness. For the research, we selected 30 persons for an experimental group and a control group respectively, and practiced frequency analysis, reliability analysis, homogeneity check and T-test of independent sample by using SPSS 20.0 for Windows. The result of analysis is as follows. First, it was probed that the consultation program had the effect to improve the self-esteem of female victims of domestic violence, and reduce depression levels and anxiety. Second, it appeared that consultation program improved the psychological and social adaptation of female victims of domestic violence positively and cast an affirmative effect on the satisfaction of communication of subdivision and conflict-coping method. Therefore, it app[eared that this program had a close relation with the attitude etc. to solve the issues of interpersonal relations and communication of female victims of domestic violence. That is, it was verified that the program had the effect in that they escaped from the sequela of abuse and adapted themselves to mental society.

Evaluation on Flexural Performance of Precast Bridge Decks with Ribbed Connection (요철형 이음단면을 갖는 프리캐스트 교량 바닥판의 휨성능 평가)

  • Shin, Dong-Ho;Park, Se-Jin;Oh, Hyun-Chul;Kim, In-Gyu;Kim, Young-Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.3
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    • pp.1-9
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    • 2015
  • Due to the increasing number of deteriorated bridges worldwide, the importance of maintenance and replacement of existing bridges are being emphasized. Cast-in-place concrete deck which is mainly applied to deck replacement of existing bridges have problems such as deterioration concerns by initial crack, labor cost increase, difficulties of maintenance and replacement, construction time increase, and indirect cost increase by traffic congestion. On the contrary, a precast concrete deck is considered as an effective alternative because of its quality assurance and accelerated construction. The connection method ensuring the required strength and durability is especially important, because the connection part of the precast concrete deck is vulnerable to cracks and leakage. Therefore, this study proposes precast bridge decks with ribbed connection which are more improved than existing bridge deck joints, and flexural performance is verified through various parameter tests.

A Study on the Casting Variables in the Horizontal Continuous Casting of Pure Al and Al-5wt%Si Alloy Rods (수평식 연속주조법에 의한 순Al 및 Al-5wt%Si 합금 주괴제조시 주조변수에 관한 고찰)

  • Kim, Sang-Dong;Jo, Hyung-Ho;Kim, Myung-Han
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.532-539
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    • 1993
  • The effect of casting variables for making pure Al and Al-5wt%Si alloy rods free from any surface and inside defects was studied by adopting the horizontal continuous casting method with heated mold. The rods were cast under the casting conditions such as the mold temperature of $670{\sim}690^{\circ}C$, water flow rate of $0.2{\sim}0.6{\ell}/min$, and rod diameter of $4{\sim}8mm$, when the melt temperature and mold to cooler distance was fixed at $700^{\circ}C$ and 20mm, respectively. The results represented that the casting speed for good quality rod increased as the water flow rate increased, whereas, the casting speed decreased as the rod diameter or mold temperature increased. The statistical analysis of $2^3$ factorial design was also applied and the results represented that the averaged optimum casting speed for pure Al(302mm/min) was higher than that of Al-5wt%Si alloy(273mm/min) resulting from the difference of superheat applied. The effect of rod diameter on the optimum casting speed was the highest for pure Al as well as Al-5wt%Si alloy. The effect of water flow rate and mold temperature on the optimum casting speed was in decreasing order.

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THE EFFECT OF SIZE AND SHAPE OF RETENTION ELEMENT ON COMPOSITE TO METAL BOND STRENGTH (유지요소의 크기와 형태가 간접복합레진과 금속간의 결합강도에 미치는 영향)

  • Lee, Yun-Jung;Jeon, Young-Chan;Jeong, Chang-Mo
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.5
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    • pp.665-674
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    • 2007
  • Purpose: The purpose of this study was to investigate the effect of sire and shape of retention element on the bond strength of indirect composite resin and metal. Material and method: The metal disk specimens, each 6mm in diameter, were cast from CrCo alloy. They were divided into 8 groups by applied retention element. retention bead group $B2\;({\phi}\;0.2mm),\;B4\;({\phi}\;0.4mm),\;B6\;({\phi}\;0.6mm),\;B8\;({\phi}\;0.8mm)$, retention crystal group C2 (0.2mm), C5 (0.5mm), C8 (0.8mm) and sandblasting group SB ($110{\mu}m\;Al_2O_3$ blasting) as control. Eighty-eight metal specimens were veneered with $TESCERA^{(R)}$ Indirect resin system. One specimen of each group was sectioned and the resin-metal bonding pattern at the interface was observed under measuring microscope. Other specimens were then tested for tensile bond strength on an Instron universal testing machine at a crosshead speed of 2mm/min. Results: 1. Compared to sandblasting, beads or crystals increased the resin-metal bond strength (P<.05). 2. 0.2mm retention crystals were most effective in improving the resin-metal bond strength (P>.05). 3. 0.2mm beads showed the highest bond strength among retention bead groups, but there was no statistically significant difference (P>.05). 4. Retention crystals tend to be higher in bond strength than retention beads due to wider surface area. 5. The larger retention element, the larger the undercut for the mechanical retention, but the gap at resin-metal interface was also increased. Conclusion: Within the limitations of this study, 0.2mm retention crystals were most effective in improving the resin-metal bond strength.

Has the Restoration Project of Pseudopungtungia tenuicorpa (Pisces: Cyprinidae) in the Jojongcheon Stream, Hangang River Failed? (조종천에 재도입된 멸종위기어류 가는돌고기 Pseudopungtungia tenuicorpa (Pisces: Cyprinidae) 복원사업은 정말 실패하였는가?)

  • Han, Mee-Sook;Choi, Kwang-Seek;Ko, Myeong-Hun
    • Korean Journal of Ichthyology
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    • v.32 no.3
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    • pp.182-190
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    • 2020
  • The endangered Pseudopungtungia tenuicorpa were reintroduced to the Jojongcheon Stream in the Hangang River 2011~2012 as part of the restoration project. Since then, the restoration project has been evaluated as a failure because the P. tenuicorpa were not collected from the discharge site 2014~2016. This study was conducted 2017~2019 to verify that the P. tenuicorpa restoration project failed. Six locations were selected, including the discharge site, and the fish collection method used skimming nets, cast nets, long bag set nets, and scuba diving. In the survey results, 13 individuals were collected in a 0.5 km section, including the discharge station. The P. tenuicorpa habitat was approximately at a water depth of 0.5 m to 2 m in run water flow with the boulders and rocks. The age of the collected P. tenuicorpa were 0+ to 3-years-old, and the generation alternation was occurring stably. Thus, the P. tenuicorpa restoration project was evaluated as partially-successful, as the P. tenuicorpa, re-introduced to the Jojongcheon Stream, settled in its habitat with stable generation alternation.

Study on Ophthalmic Materials Possessing UV-Blocking/Antimicrobial Functions (자외선 차단 기능을 가진 항균성 안 의료용 소재에 관한 연구)

  • Ye, Ki-Hun;Sung, A-Young
    • Journal of the Korean Chemical Society
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    • v.54 no.4
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    • pp.460-464
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    • 2010
  • We manufactured functional contact lens materials using 2-hydroxy-4-methoxy-benzophenone, titanium(VI) isopropoxide and nanogold, nanoplatinum with UV-blocking and antimicrobial effects. Contact lens was manufactured by cast mould method. The resulting mixture was copolymerized by heating at $70^{\circ}C$ for about 40 min, at $80^{\circ}C$ for about 40 min, and finally at $100^{\circ}C$ for about 40 min. The refractive index of 1.434 ~ 1.436, water content of 35.24 ~ 36.32%, and visible transmittance of 88.3 ~ 90.8% were obtained for the contact lens materials. The polymer materials satisfied the physical properties required to make the material suitable to be applied as a functional material for ophthalmological purposes.

An Electrochemical Method to Predict Corrosion Rates in Soils

  • Dafter, M.R
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.217-225
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    • 2016
  • Linear polarization resistance (LPR) testing of soils has been used extensively by a number of water utilities across Australia for many years now to determine the condition of buried ferrous water mains. The LPR test itself is a relatively simple, inexpensive test that serves as a substitute for actual exhumation and physical inspection of buried water mains to determine corrosion losses. LPR testing results (and the corresponding pit depth estimates) in combination with proprietary pipe failure algorithms can provideauseful predictive tool in determiningthe current and future conditions of an asset. Anumber of LPR tests have been developed on soil by various researchers over the years1), but few have gained widespread commercial use, partly due to the difficulty in replicating the results. This author developed an electrochemical cell that was suitable for LPR soil testing and utilized this cell to test a series of soil samples obtained through an extensive program of field exhumations. The objective of this testing was to examine the relationship between short-term electrochemical testing and long-term in-situ corrosion of buried water mains, utilizing an LPR test that could be robustly replicated. Forty-one soil samples and related corrosion data were obtained from ad hoc condition assessments of buried water mains located throughout the Hunter region of New South Wales, Australia. Each sample was subjected to the electrochemical test developed by the author, and the resulting polarization data were compared with long-term pitting data obtained from each water main. The results of this testing program enabled the author to undertake a comprehensive review of the LPR technique as it is applied to soils and to examine whether correlations can be made between LPR testing results and long-term field corrosion.

Preparation and Characterization of PSF Membranes by Phosphoric Acid and 2-Butoxyethanol (인산 및 2-부톡시에탄올 첨가에 의한 PSF 고분자 분리막의 제조 및 특성)

  • Kim, Nowon
    • Membrane Journal
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    • v.22 no.3
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    • pp.178-190
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    • 2012
  • Flat sheet membranes were prepared with polysulfone (PSF) by an immersion precipitation phase inversion method. Membranes were prepared with PSF/N-methylpyrrolidone (NMP)/polyvinylpyrrolidone (PVP)/phosphoric acid casting solution and water coagulant. By using the successive process of the vapor-induced phase inversion (VIPS) followed by the nonsolvent-induced phase inversion (NIPS), the effect of phosphoric acid addition to casting solution on morphology and permeability of membrane was studied. The mean pore size, the porosity, and the water flux of membranes were increased by the addition of small amount of phosphoric acid. Furthermore, the morphology of the prepared membranes were changed from a dense sponge-like structure to highly enhanced asymmetric structure. PSF/NMP/PVP/phosphoric acid/2-butoxyethanol (BE) casting solution were prepared and cast the successive VIPS-NIPS process with same experimental condition. Due to the addition of BE to casting solution, the mean pore size and almost 0.1 ${\mu}m$ and the water flux increased about 10 to 12 $L/cm^2{\cdot}min{\cdot}bar$.