• Title/Summary/Keyword: Cast method

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Shear strength of Cast-In Place R/C Infill Shear Wall (현장타설 철근콘크리트 끼움벽의 전단강도)

  • Choi Chang Sik;Lee Hye Yeon;Kim Sun Woo;Yun Hyun Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.247-250
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    • 2005
  • The aim of Cast-In-Place(CIP) method is to upgrade the strength, ductility and stiffness of the structure to the required level. The main objective of this research is to investigate the shear and the flexural strength of reinforced concrete frames infilled with CIP reinforced concrete wall. For this three 1/3 scale, one-bay, one story reinforced concrete infill wall were tested under reversed cyclic loading simulating the seismic effect. Results of tests of CIP shear wall were reviewed to evaluate the current design provisions and to establish the feasible retrofitting method.

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Mechanical Properties of Precious Metal-Ceramic Alloy Joined by the Laser-Welding and the Soldering Method (레이저 용접과 납착법으로 연결된 귀금속성 금속-도재 합금의 물리적 성질)

  • Oh, Jung-Ran;Lee, Seok-Hyung;Woo, Yi-Hyung
    • Journal of Dental Rehabilitation and Applied Science
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    • v.19 no.4
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    • pp.269-279
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    • 2003
  • This study investigated the mechanical properties of precious metal-ceramic alloy joined by the laser-welding and the soldering compared with the parent metal. Twenty-four tensile specimens were cast in precious metal-ceramic alloy and divided into three groups of eight. All specimens in the control group(group 1) were left in the as-cast condition. Group 2 and 3 were the test specimens, which were sectioned at the center. Eight of sectioned specimens were joined by soldering with a propane-oxygen torch, and the remaining specimens were joined by laser-welding. After joining, each joint diameter was measured, and then tested to tensile failure on an Instron machine. Failure loads were recorded, and then fracture stress(ultimate tensile strength), 0.2% yield strength and % elongation calculated. These data for three groups were subjected to a one-way analysis of variance(ANOVA). Neuman-Keuls post hoc test was then used to determine any significant differences between groups. The fracture locations, fracture surfaces were examined by SEM(scanning electron microscope). The results were as follows: 1) The tensile strength and 0.2% yield strength of the soldered group($280.28{\pm}49.35MPa$, $160.24{\pm}26.67MPa$) were significantly less than both the as-cast group($410.99{\pm}13.07MPa$, $217.82{\pm}17.99MPa$) and the laser-welded group($383.56{\pm}59.08MPa$, $217.18{\pm}12.96MPa$). 2) The tensile strength and 0.2% yield strength of the laser-welded group were about each 98%, 99.7% of the as-cast group. There were no statistically significant differences in these two groups(p<0.05). 3) The percentage elongations of the soldered group($3.94{\pm}2.32%$) and the laser-welded group($5.06{\pm}1.08%$) were significantly less than the as-cast group($14.25{\pm}4.05%$) (p<0.05). 4) The fracture of the soldered specimens occurred in the solder material and many porosities were showed at the fracture site. 5) The fracture of the laser-welded specimens occurred also in the welding area, and lack of fusion and a large void was observed at the center of the fracture surface. However, the laser-welded specimens showed a ductile failure mode like the as- cast specimens. The results of this study indicated that the tensile strengths of the laser-welded joints were comparable to those of the as-cast joints and superior to those of the soldered joints.

A Case Study of Hybrid Reinforced Geo-Structure using Reinforced Concrete Block and Slope (콘크리트 블록식 보강토 옹벽과 보강사면을 복합으로 이용한 보강토의 설계 및 시공사례 연구)

  • Kim, Young-Nam;Chae, Young-Su;Lee, Kang-Il
    • Journal of the Korean Geosynthetics Society
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    • v.4 no.4
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    • pp.47-56
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    • 2005
  • With the need of efficient site use retaining walls have frequently used. Of them dry cast modular block wall(MBW), in which geogrid and concrete block are used is getting popular because of its simplicity and economical efficiency of construction. However, since this method is based on the theory of earth pressure, sands with good quality should be used. In contrast, reinforced soil slope(RSS) that the slope is less than $70^{\circ}$ can use wider range of soil than MBW. A hybrid reinforced geo-structure might be a good alternative in view of overcoming difficulty obtaining soils with good quality as well as maximizing the efficiency of site use. This method is composed of reinforced block wall and reinforced soil slope. In this method, reinforced block wall is constructed up to a certain height vertically at ground boundary first. Reinforced soil slope is then constructed on the block wall subsequently. This paper introduces several technical points that should be taken into account in design and construction.

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Resistance Factors for Drilled Shafts Embedded in Weathered Rock (풍화암에 근입된 현장타설말뚝의 저항계수 산정)

  • Yoon, Hong-Jun;Jung, Sung-Jun;Kim, Myoung-Mo
    • Journal of the Korean Geotechnical Society
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    • v.23 no.8
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    • pp.107-116
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    • 2007
  • Load and Resistance Factor Design (LRFD) method is being used increasingly in geotechnical design practice worldwide, and is expected to completely replace the current Allowable Stress Design (ASD) method in the near future. LRFD has advantages over ASD in that it allows the design of superstructures and substructures at a consistent reliable level by quantification of failure probability based on reliability analysis. At present, resistance factors for cast-in-place piles embedded in rocks are determined by AASHTO only for the intact rock conditions. In Korea, however, most of the bedrocks in which piles are embedded are heavily weathered. Thus, this study will try to determine the resistance factors of heavily weathered rocks (so-called intermediate goo-materials). To this aim, reliability analysis was carried out to evaluate the resistance factors of cast-in-place piles embedded in intermediate geo-materials in Korea. Pile load test data of 21 cast-in-place piles of 4 construction sites were used for the analysis. Depending on the method which calculates the pile capacities, the resulting resistance factors ranged between 0.1 and 0.6.

Finite Element Analysis Method for Impact Fracture Prediction of A356 Cast Aluminum Alloy (A356 주조 알루미늄 합금의 충격 파괴 예측을 위한 유한요소해석 기법 연구)

  • Jo, Seong-Woo;Park, Jae-Woo;Kwak, Si-Young
    • Journal of Korea Foundry Society
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    • v.33 no.2
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    • pp.63-68
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    • 2013
  • Generally, metal is the most important material used in many engineering applications. Therefore, it is important to understand and predict the damage of metal as result of the impact. The objective of this research is to evaluate the damage criterion on the impact performance of A356 Al-alloy castings. Both experimental method and computational analysis were used to achieve the research objective. In this paper, we performed impact test according to various impact velocities to the A356 cast aluminium specimen for damage prediction. Impact computational simulation was done by applying properties obtained from the tensile test, and damages was predicted according to the damage criteria based plastic work. The good agreement of the results between the experiment and computer simulation shows that the reliability of the proposed FE simulation method to predict fracture of A356 casting components by impact.

Contact Element Generation Method for Casting Analysis by using Projection Method (Projection Method에 의한 주조 해석용 접촉 요소망 생성 기법)

  • Nam, Jeong-Ho;Kwak, Si-Young
    • Journal of Korea Foundry Society
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    • v.40 no.6
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    • pp.146-150
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    • 2020
  • In general, hot metal castings contract and molds expand during the cooling step of a casting process. Therefore, it is important to consider both the casting and mold at the same time in a casting process analysis. For a more accurate analysis that includes the contact characteristics, matching each node of the casting and mold in the contact area is recommended. However, it is very difficult to match the nodes of the casting and the mold when generating elements due to the geometric problem of CAD model data. The present study proposes a mesh generation technique that considers mechanical contact between the casting and the mold in a casting analysis (finite element analysis). The technique focuses on the fact that the mold surrounds the casting. After generating the 3D elements for the casting, the surface elements of the casting in contact with the mold are projected inside the mold to create contact elements that coincide with the contact surface of the casting. It was confirmed that high-quality contact element information and a 3D element net can be automatically generated by the method proposed in this study.

Design Method for Cast-in-place Energy Pile Considering Equivalent Heat Exchange Rate (등가열교환율을 적용한 현장타설 에너지파일 설계법)

  • Min, Sunhong;Park, Sangwoo;Jung, Kyoungsik;Choi, Hangseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.1049-1061
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    • 2013
  • In this paper, a relative heat exchange rate is numerically compared for cast-in-place concrete energy piles with different heat exchange pipe configurations, and a new design method for energy piles is proposed. An equivalent heat exchange rate was estimated for the W-type (one series loop), multiple U-type (four parallel loops), and coil-type heat exchanger installed in the same large-diameter drilled shaft. In order to simulate a cooling operation in summer by a CFD analysis, the LWT (leaving water temperature) into a energy pile was fixed at $35^{\circ}C$ and then the EWT (entering water temperature) into a heat pump was monitored. In case of continuously applying the artificial maximum cooling load for 100 hours, all of the three types of heat exchangers show the marginally similar heat exchange rate. However, in case of intermittently applying the cooling load with a cycle of 8 hours operation-16 hours off for 7 consecutive days, the coil type heat exchanger exhibits a heat exchange rate only 86 % of the multiple U-type due to measurable thermal interference between pipe loops in the energy pile. On the other hand, the W-type possesses the similar heat exchange rate to the multiple U-type. The equivalent heat exchange rates for each configuration of heat exchangers obtained from the CFD analysis were adopted for implementing the commercial design program (PILESIM2). Finally, a design method for cast-in-place concrete energy piles is proposed along with a design chart in consideration of typical design factors.

A Study on the Repair of Fatigue Damage at Large Cast Iron structure using Cold Joint Method (냉간체결방법을 이용한 대형 주철 구조물의 피로손상수리방법에 대한 연구)

  • Lee, Sung-Riong;Lee, Dong Jun;Cho, Seok Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.140-148
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    • 2019
  • Large cast iron structures are used in casings and pipes in shipsand chemical plants. Broken parts in the casings and pipescan result in failures even when stresses are below the yield strength of the part's materials. Fatigue failure of a large cast iron structure is inevitable due to the design constraints and low reliability of the material strength. A small structure can be repaired by welding, but a large structure cannot because it cannot be preheated slowly and uniformly. This study shows that a large structure can be repaired by a cold joint method using a crack repair screw. Large cast iron structures were manufactured by GC 300, and their design stress is below 3.5 MPa. The tensile strength on notched specimens repaired by crack repair screws was 8.2 MPa. Therefore, the safety factors of structures repaired by crack repair screws have a value above 2.3 and are considered to be high values.

A study on the Mechanical characteristics of austempered ductile cast iron to hardness and texture variation in drilling (오스템퍼링한 구상흑연주철(ADI)의 드릴 가공시 경도 및 현미경조직변화에 관한 연구)

  • 조규재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.81-88
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    • 1999
  • This paper was carried out to know the influence of advanced austempered ductile cast iron (ADI) on the tool life and mechanical properties of drilling machinability. For manufactured method of ADI, the spheroidal graphite cast iron were austenized at 90$0^{\circ}C$ for 1 hour and then austempered for 2 hour at 37$0^{\circ}C$ in the salt bath. And interrelationship has been investigated between tool life and mechanical characteristics of specimen material on drilling condition when the ordinary and step-feed drilling are carried out to drill holes of specimens. Tensile strength and hardness of ADI decrease and elongation of ADI increases with the increase austempered temperature. It is known that about 2 times of tool life in the case of step-feed decreases compared with ordinary feed due to the high hardness of ADI and hardness ascribed to the fact that retained austenite became to martensite state due to cutting heat in drilling. Under the constant feed rate 0.1mm/rev relation between hardness and length of end tip after drilling can be formularized to Hv=$788.46L^{-0.096}$ for the cutting speed 6.1m/min.

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