• Title/Summary/Keyword: Carbon-Fiber/Epoxy

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Notched Strength Analysis of CRALL Materials by FEM (I) (FEM에 의한 CRALL재의 노치강도 해석(I))

  • Yoon, Han-Ki
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.41-50
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    • 1999
  • As for the properties on both the aluminum and the CFRP which are used to make A17075/CFRP multi-layered hybrid composites, CRALL(carbon reinforced aluminum laminate). In the CRALL specimen for rule of mixture, we were analyzed notched strength by finite element method. The results obtained from FEM analysis are as follows; In the unnotch CRALL specimen, the stresses CFRP, epoxy, Al 7075 obtained by finite element method strength solution for A/C0001, when strain is 0.28%, are 1400MPa, 38MPa, 411MPa. respectively and for A/C9991, when strain 0.48%, are 392MPa, 26MPa and 321Mpa, respectively. the solpe of the stress-strain curve by FEM increases in keeping with the hole size and the yield strain decrease to 36% and 55% for A/C9993 and A/C9991 respectively.

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Finite Element Analysis for Performance Evaluation of Type III Hydrogen Pressure Vessel for the Clean Tech Fuel Cell Vehicles (친환경 연료전지 자동차용 Type III 수소 압력용기의 구조성능 평가를 위한 유한 요소 해석)

  • Son, Dae-Sung;Chang, Seung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.9
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    • pp.938-945
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    • 2012
  • To design and estimate material failures of Type III pressure vessels, which have excellent stability and performance, various modeling techniques have been introduced. This paper provided a hybrid modeling technique composed of ply-based modeling for a cylinder part and laminate-base modeling technique for a dome part for enhancing modeling efficiency. The ply-based modeling technique provided accurate ply stresses directly for predicting material failure, on the other hand, additional manipulations in stress calculations, which may cause some errors, were needed for the case of the laminate-based modeling technique. The ply stresses in fiber, transverse and in-plane shear directions were compared with the corresponding material strengths to predict material failure.

Review of the Solid Propulsion Trend in the Launch Vehicle(1) (발사체 고체 추진기관 동향 리뷰(1))

  • Lee, Tae-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.201-212
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    • 2012
  • In general solid propulsion offers cost effective, large thrust capabilities comparing to the liquid propulsion which offers high specific impulse and restart capabilities. Therefore solid propulsion is well fitted for the first stage and boosters. BBL approach has been studied for the launch vehicle because of cost effectiveness, limited development time and low risk. Using of the carbon fiber epoxy resin in the solid rocket motor case is expanded, and specially high strength fibers are more attracted since its inert mass reduction.

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Experimental Evaluation of Mechanical Properties for the Carbon/Epoxy Composite Laminates at Low Temperature (탄소섬유/에폭시 복합적층판에 대한 저온에서의 기계적특성 실험평가)

  • Her, N.I.;Sa, J.W.;Cho, S.;Do, C.J.;Oh, Y.K.;Choi, C.H.;Kwon, M.;Lee, G.S.;Lee, S.Y.;Kim, J.H.
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.41-44
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    • 2001
  • Mechanical test of the Carbon Fiber Reinforced Plastics (CFRP) composite specimen was performed based on the ASTM code at the ambient and low temperature. Tension, compression in-plane shear, and inter-laminar shear properties of the composite laminates were evaluated experimentally using the Universal Testing Machine(UTM) system at the temperature of $24^{\circ}C$,$-76^{\circ}C$ , and $-196^{\circ}C$. From the test results it was found that the CFRP chosen for the Korea Superconducting Tokamak Advanced Research(KSTAR) magnet supporting post had smaller tensile strength and larger compressive strength at the low temperature than those of the ambient temperature because of material ductility.

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Effect of moisture on interlaminar fracture toughness of CFRP composites (CFRP 복합재료의 층간파괴인성치에 미치는 수분의 영향)

  • 김형진;김종훈;고성위;김엄기
    • Journal of Ocean Engineering and Technology
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    • v.10 no.4
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    • pp.75-83
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    • 1996
  • Polymeric composites can be subjected to a wide variety of environmemtal conditions in practical use. One of most important conditions to be considered in the stuctural design using such materials is the miisture envirnment. Thus the moisture effect on interlaminar fracture toughness $G_IC$ and $G_IIC$ of CFRP(carbon fiber reinforced plastic) composed of carbon fibers and epoxy resin is studied in this paper. Specimens were first processed in 25, 50, $80^{\circ}C$ flesh water and $25^{\circ}C$ sea water for various periods of time. After that, the water absorption and fracture toughness tests were performed under laboratory atmosphere. As result, the specimen processed in $80^{\circ}C$ flesh water indicates the highest misture absorbing capability, the second in $50^{\circ}C$ flesh water, the third in $25^{\circ}C$ sea water, and the specimen in $25^{\circ}C$ flesh water does the lowest. The interlaminar fracture toughness $G_IC$ increases, approaches to the maximum, and decreases as the immersion time increases. In case of interlaminar $G_IIC$, the value of the specimen processed in $80^{\circ}C$ flesh water turns out to be higher than others. In addition, the scanning electron micrographs(SEM) of fracture surfaces were also examined in order to explain the mechanism of fracture.

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Development of CFRP Tubes for the Light-Weight Propeller Shaft of 4WD SUV Vehicles (4륜구동 SUV 차량용 구동축 경량화를 위한 CFRP 튜브 개발)

  • Na, Hae-Jung;Chun, Jin-Sung;Cho, Kyu-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.32-38
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    • 2018
  • In this study, the one-piece propeller shaft composed of carbon/epoxy was designed and manufactured for 4 wheel drive automobiles that can bear the target torsional torque performance of 3.5kN.m. For the CFRP tube, braiding machine was used to weaving carbon fiber and it was formed the braided yarns with the braid angle ${\pm}45^{\circ}$ and axial yarns to improve strength of the lengthwise direction. The final CFRP tube of propeller shaft was evaluated through the torsional torque test. The CFRP propeller shaft satisfied requirement of the target torsional maximum torque of 3.5kN.m. Also, it was found that the one-piece composite propeller shaft with CFRP tube had 30% weight saving effect compared with a two-piece steel propeller shaft.

A Study on Residual Strength of Carbon/Epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Quasi Static Indentation Damage (탄소섬유/에폭시 면재, 알루미늄 허니컴 코어 샌드위치 복합재 구조의 압입 손상에 의한 잔류강도 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Seoung-Hyun
    • Composites Research
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    • v.22 no.2
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    • pp.24-29
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    • 2009
  • This study aims to investigate the residual strength of sandwich composites with Al honeycomb core and carbon fiber face sheets after the quasi-static indentation damage by the experimental investigation. The 3-point bending test and the edge-wise compressive strength test were used to find the mechanical properties, and the quasi-static point load was applied to introduce the simulated damage on the specimen. The damaged specimens were finally assessed by the 3-point bending test and the compressive strength test. The investigation results revealed the residual strength of the damaged specimens due to the quasi-static indentation. The both test results showed that the residual strength of the damaged specimen was decreased according to increases of the damaged depth.

Development of Curing Process for EMC Encapsulation of Ultra-thin Semiconductor Package (초박형 반도체 패키지의 EMC encapsulation을 위한 경화 공정 개발)

  • Park, Seong Yeon;On, Seung Yoon;Kim, Seong Su
    • Composites Research
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    • v.34 no.1
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    • pp.47-50
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    • 2021
  • In this paper, the Curing process for Epoxy Molding Compound (EMC) Package was developed by comparing the performance of the EMC/Cu Bi-layer package manufactured by the conventional Hot Press process system and Carbon Nanotubes (CNT) Heater process system of the surface heating system. The viscosity of EMC was measured by using a rheometer for the curing cycle of the CNT Heater. In the EMC/Cu Bi-layer Package manufactured through the two process methods by mentioned above, the voids inside the EMC was analyzed using an optical microscope. In addition, the interfacial void and warpage of the EMC/Cu Bi-layer Package were analyzed through C-Scanning Acoustic Microscope and 3D-Digital Image Correlation. According to these experimental results, it was confirmed that there was neither void in the EMC interior nor difference in the warpage at room temperature, the zero-warpage temperature and the change in warpage.

Tensile Properties of CERP Composite with Different Resin Composition under Cryogenic Temperature (극저온 환경에서 탄소섬유강화 복합재료의 수지조성변화에 따른 인장 물성 측정)

  • Kim, Myung-Gon;Kang, Sang-Guk;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.20 no.4
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    • pp.1-8
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    • 2007
  • In this study, carbon fiber reinforced polymeric (CFRP) composites with different resin composition were manufactured and resin formulation in composite materials were presented through tensile tests for cryogenic use. Thermo-mechanical cyclic loading (up to 6 cycles) was applied to CFRP unidirectional laminate specimens from room temperature to $-150^{\circ}C$. Tensile tests were then performed at $-150^{\circ}C$ using an environmental test chamber. In addition, matrix-dominant properties such as the transverse and in-plane shear characteristics of each composite model were measured at $-150^{\circ}C$ to examine the effects of resin formulation on their interfacial properties. The tensile tests showed that the composite models with large amounts of bisphenol-A epoxy and CTBN modified rubber in their resin composition had good mechanical performance at cryogenic temperature (CT).

A Study on Mechanical Interfacial Properties of Copper-plated Carbon Fibers/Epoxy Resin Composites (구리도금된 탄소섬유/에폭시 수지 복합재료의 기계적 계면 특성에 관한 연구)

  • Hong, Myung-Sun;Bae, Kyong-Min;Choi, Woong-Ki;Lee, Hae-Seong;Park, Soo-Jin;An, Kay-Hyeok;Kim, Byung-Joo
    • Applied Chemistry for Engineering
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    • v.23 no.3
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    • pp.313-319
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    • 2012
  • In this work, the electroplating of copper was introduced on PAN-based carbon fibers for the enhancement of mechanical interfacial strength of carbon fibers-reinforced composites. The surface properties of carbon fibers were determined by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and contact angle measurements. Its mechanical interfacial properties of the composites were studied by interlaminar shear strength (ILSS) and critical stress intensity factor ($K_{IC}$). From the results, it was found that the mechanical interfacial properties of Cu-plated carbon fibers-reinforced composites (Cu-CFRPs) enhanced with increasing the Cu plating time, Cu content and COOH group up to Cu-CFRP-30. However, the mechanical interfacial properties of the Cu-CFRPs decreased dramatically in the excessively Cu-plated CFRPs sample. In conclusion, the presence of Cu particles on carbon fiber surfaces can be a key factor to determine the mechanical interfacial properties of the Cu-CFRPs, but the excessive Cu content can lead the failure due to the interfacial separation between fibers and matrices in this system.