• Title/Summary/Keyword: Carbide Precipitation

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An Investigation on the Microstructure Evolution and Tensile Property in the Weld Heat-Affected Zone of Austenitic FeMnAlC Lightweight Steels (오스테나이트계 FeMnAlC 경량철강의 용접열영향부 미세조직 변화 및 인장특성에 관한 연구)

  • Moon, Joonoh;Park, Seong-Jun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.9-15
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    • 2017
  • IMicrostructure evolution and tensile property in the weld heat-affected zone (HAZ) of austenitic Fe-30Mn-9Al-0.9C lightweight steels were investigated. Five alloys with different V and Nb content were prepared by vacuum induction melting and hot rolling process. The HAZ samples were simulated by a Gleeble simulator with welding condition of 300kJ/cm heat input and HAZ peak temperatures of $1150^{\circ}C$ and $1250^{\circ}C$. Microstructures of base steels and HAZ samples were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and their mechanical properties were evaluated by tensile tests. The addition of V and Nb formed fine V and/or Nb-rich carbides, and these carbides increased tensile and yield strength of base steels by grain refinement and precipitation hardening. During thermal cycle for HAZ simulation, the grain growth occurred and the ordered carbide (${\kappa}-carbide$) formed in the HAZs. The yield strength of HAZ samples (HAZ 1) simulated in $1150^{\circ}C$ peak temperature was higher as compared to the base steel due to the formation of ${\kappa}-carbide$, while the yield strength of the HAZ samples (HAZ 2) simulated in $1250^{\circ}C$ decreased as compared to HAZ 1 due to the excessive grain growth.

Microstructural Changes of STS304 Steel during the Carbide Dispersion (CD) Carburization and Subzero Treatment (CD 침탄 및 Subzero 처리가 STS 304 스테인리스강의 미세조직에 미치는 영향)

  • Kong, Jung Hyun;Lee, Hea Joeng;Sung, Jang Hyun;Kim, Sang Gweon;Kim, Sung Wan
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.2
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    • pp.65-71
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    • 2007
  • Microstructural changes and hardness variations in STS 304 steel have been investigated during the processes of carbide dispersion (CD) carburization; carburization, austenitization, subzero treatment and tempering. The carbon content of the surface layer increased up to maximum 4.0% after carburization, and the content was homogenized with the value of 2.3% to the $95{\mu}m$ from the surface after austenitization. The carbide appeared during CD carburization process was $Cr_7C_3$ type, which was composed network carbides along the austenite grain boundaries, square type carbides in the interior of the grain and fine nano-sized carbides. The fine nano-sized carbides precipitated at the austenitization stage and possibly subzero treatment stage were coarsened after tempering at $200^{\circ}C$, resulting the hardness decrease. The tempered steel without subzero treatment increased hardness with increasing time due to the continuous precipitation of fine carbides during tempering. The nano-sized carbide appeared square type morphology.

Diagnosis of cracking in T23 welds for power plant application (보일러용 고강도 T23강의 용접부 손상 원인 분석)

  • Park, Ki-Duck;Ahn, Jong-Suk;Shin, Dong-Hyeok;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.61-61
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    • 2009
  • This paper has been performed in order to figure out the reason of failure in T23 weldments used for boiler tube at 550 $^{\circ}C$. Defects such as cracks and cavities occurred in CGHAZ (coarse grain heat-affected-zone) and multi pass of weld metal, and these crack propagated along grain boundary. Microstructure evolution such as grain growth and carbide precipitation was investigated by optical microscope (OM), transmission electron microscope(TEM). Moreover, Auger electron spectroscope (AES) was employed in order to examine segregation along the grain boundaries. There is significant difference in grain size and precipitation distribution in the region where cracking took place. In addition, sulfur segregation was observed. Based on the results of this investigation, it has been possible to establish that this type of cracks were consistent with reheat cracking and creep damage. Selection of optimal filler metal, heat input, and PWHT temperature is required for prevention in order to avoid this type of cracking.

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THE EFFECTS OF HEAT TREATMENT ON THE MECHANICAL PROPERTIES OF THE ELGILOY WIRE (열처리가 Elgiloy 선재의 기계적 성질에 미치는 영향)

  • Hur, Tack;Rhee, Byung-Tae;Choi, Seok Kyu;Kim, Hyung-Il
    • The korean journal of orthodontics
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    • v.22 no.3 s.38
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    • pp.557-578
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    • 1992
  • Heat treatment which removes internal stress enhances the mechanical properties of the orthodontic arch wire. The main purpose of this experiment was to investigate the effects of the heat treatment on the mechanical properties of the Elgiloy wire. The Elfiloy wire, 0.016' X 0.022' and 0.018' X 0.025', were heat treated in an electric oven for 5, 10 and 15 minutes at selected temperatures between 300 and $900^{\circ}C$. Tensile strength and load deflection rate were measured to reveal the changes of mechanical property at various conditions, and each specimen was observed under metallurgic microscope. Also to trace the precipitation material due to overheat treatment, a qualitative analysis was carried out with EDS system. It was found that heat treatment at a low temperature caused an increase in the tensile strength and bending resistance, and a maintenance in the fibrous in the tensile strength and bending resistance, and a maintenance in the fibrous structure of both sizes of wire. The changes observed in properties and appearance were probably due to the relief of internal stresses incurred in the metal during cold working. In both sizes of wire the tensile strength and the bending resistance continued to decrease at high temperature, and the fibrous structure continued to disappear then was not observed at $900^{\circ}C$. The carbide precipitation founded in grain boundary at $750^{\circ}C$ probably was other elements carbide (Ni, Co) except Cr. The grain growth was observed at $1100^{\circ}C$. Optimum heat treatment for the 0.016' X 0.022' Elgiloy wire was 10 minutes at $500^{\circ}C$, and for the 0.018' X 0.025' Elgiloy wire it was 5 to 15 minutes at $500^{\circ}C$.

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A Study on the Precipitation Behavior of Carbide Particle in L12-type Intermetallic Compound Ni3Al (L12형 금속간화합물 Ni3Al중에 탄화물입자의 석출거동에 관한 연구)

  • Han, Chang-Suk;Koo, Kyung-Wan;Oh, Dong-Cheol
    • Korean Journal of Materials Research
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    • v.16 no.4
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    • pp.241-247
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    • 2006
  • Structural studies have been performed on precipitation hardening discovered in $L1_2-ordered\;Ni_3(Al,Cr)$ containing 0.2 to 3.0 mol% of carbon using transmission electron microscopy (TEM). Fine octahedral precipitates of $M_{23}C_6$ appeared in the matrix by aging at temperatures around 973 K after solution treatment at 1423 K. TEM examination revealed that the $M_{23}C_6$ phase and the matrix lattices have a cube-cube orientation relationship and keep partial atomic matching at the {111} interface. After prolonged aging or by aging at higher temperatures, the $M_{23}C_6$ precipitates then adopt a rod-like morphology elongated parallel to the <100> directions. Deformation at temperature below 973 K, typical Orowan loops were observed surrounding the $M_{23}C_6$ particles. At higher deformation temperatures, the Orowan loops disappeared and the morphology of dislocations at the particle-matrix interfaces suggested the existence of attractive interaction between dislocations and particles. The change of the interaction modes between dislocation and particles with increasing deformation temperature can be considered as a result of strain relaxation at the interface between matrix and particles.

Tensile Properties of Energy Saving Wire (ESW) with respect to Temperatures of High Frequency Induction Heat Treatment (고주파 열처리 온도에 따른 선조질강의 인장특성)

  • Lee, Jin Beom;Kang, Namhyun;Park, Ji Tae;Ahn, Soon-Tae;Park, Yeong-Do;Choi, Il-Dong;Nam, Dae-Geun;Cho, Kyung-mox
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.974-980
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    • 2010
  • Various types of steel, namely, 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels, were quenched and tempered by high-frequency induction heat treatment. The type, size, and spheroidization of the carbides varied depending on the tempering temperatures ($450{\sim}720^{\circ}C$). During the tempering process, the carbide was precipitated in the martensite matrix. The 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels contained carbides that were smaller than 120 nm. The carbide was spheroidized as the tempering temperature increased. Owing to the fine microstructure and spheroidization of the carbides, all three steels had a high tensile strength as well as yield ratio and reduction of area. In the case of the 0.2C-Cr steel, the use of Cr as an alloying element facilitated the precipitation of alloyed carbides with an extremely small particle and resulted in an increase in the spheroidization rate of the carbides. As a result, a large reduction of area was achieved (>70%). The 0.2C-Cr-Mo steel had the highest tensile strength because of the high hardenability that can be attributed to the presence of alloying elements (Cr and Mo). Quenching and tempering steels by induction heat treatment resulted in a high strength of over 1 GPa and a large reduction of area (>70%) because of the rapid heating and cooling rates.

A Study on the Change of Microstructures by Heat-treatment in Mo-Hf-C Alloys (Mo-Hf-C계 합금의 열처리에 따른 미세조직 변화에 관한 연구)

  • Yoon, Kook-Han;Kim, Hyeong-Ki;Lee, Chong-Mu;Park, Won-Koo;Choi, Ju
    • Korean Journal of Materials Research
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    • v.3 no.2
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    • pp.111-120
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    • 1993
  • Abstract In this study, the Mo-Hf-O ingots containing 0.31-1.14at % Hf and 0.08-1.00at % 0 were prepared by plasma arc melting. The change of microstructure depending on the condition of heat treatmen~ was analysed by optical microscophy, auger electron microscophy, and transmission electron microscophy. Molybdenum powder with the oxygen content of 830ppm was compacted, and then melted. The oxygen content of molybdenum ingots was detected to be 40 -130ppm. As the contents of Hf and 0 increased, the grain size of ingots decreased. When molybdenum igot containing l.14at % Hf and 1.00at % C was heat treated, p-molybdenum carbide in grains was transformed into ${\alpha}$-molybdenum carbide at 130$0^{\circ}C$. Between 140$0^{\circ}C$ and 150$0^{\circ}C$, the precipitation of hafnium carbide was due to the reaction of solute Hf and C, and the hafnium carbide was saturated at grain boundaries at 150$0^{\circ}C$. When the sample was heat treated from 150$0^{\circ}C$ to 170$0^{\circ}C$, Hafnium oxide more stable thermodynamically precipitated both at grain boundaries and in grains after hafnium carbide had been dissolved at grain boundaries.

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Synthesis of Super Iron Carbide from Hematite Fines with $CO-H_2$ Gas Mixture (Hematite系 微粉鑛石을 사용한 $CO-H_2$ 混合 Gas에 의한 高炭化鐵의 合成)

  • Chung, Uoo-Chang
    • Resources Recycling
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    • v.13 no.5
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    • pp.45-50
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    • 2004
  • To investigate the characteristics of phases formed in iron carbides, super iron carbide was synthesized from hematite fines with $CO-H_2$ gas mixture after reduction under $H_2$ gas at $600^{\circ}C$. Before carburization, the surface of iron powder reduced was pre-treated in the atmosphere of 0.05 vol% $NH_3$-Ar. The synthesized iron carbides were comprehensively explored by C/S analyzer(Low C/S determinator), M$\"{o}$ssbauer spectroscopy, X-ray diffraction patterns(XRD), scanning electron microscopy(SEM), transmission electron microscopy(TEM), and Raman spectroscopy at various reaction time of 5, 10, 15, 20, 25, 30, and 35 min, respectively. By adding a small amount of $NH_3$ gas, the super iron carbides containing 10 wt% carbon were synthesized, and its addition stabilized iron carbides. It was found that the $NH_3$ treatment played a major role in the formation of iron carbide without decomposition($Fe_3C{\to}$3Fe+C) of iron carbides and precipitation of free carbon. It also succeed to synthesize super iron carbide, $Fe_5C_2$, as a stable single phase without involving Fe and $Fe_3C$ phases.

Effect of Heat Treatment Conditions on Corrosion and Hydrogen Diffusion Behaviors of Ultra-Strong Steel Used for Automotive Applications

  • Park, Jin-seong;Seong, Hwan Goo;Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.18 no.6
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    • pp.267-276
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    • 2019
  • The purpose of this study was to examine the influence of conditions for quenching and/or tempering on the corrosion and hydrogen diffusion behavior of ultra-strong automotive steel in terms of the localized plastic strain related to the dislocation density, and the precipitation of iron carbide. In this study, a range of analytical and experimental methods were deployed, such as field emission-scanning electron microscopy, electron back scatter diffraction, electrochemical permeation technique, slow-strain rate test (SSRT), and electrochemical polarization test. The results showed that the hydrogen diffusion parameters involving the diffusion kinetics and hydrogen solubility, obtained from the permeation experiment, could not be directly indicative of the resistance to hydrogen embrittlement (HE) occurring under the condition with low hydrogen concentration. The SSRT results showed that the partitioning process, leading to decrease in localized plastic strain and dislocation density in the sample, results in a high resistance to HE-induced by aqueous corrosion. Conversely, coarse iron carbide, precipitated during heat treatment, weakened the long-term corrosion resistance. This can also be a controlling factor for the development of ultra-strong steel with superior corrosion and HE resistance.

Integrity Evaluation and Root Cause Analysis of Cracks at the Volute Tongue of Centrifugal Pump (원심펌프 벌류트 혀의 균열 원인분석 및 건전성 평가)

  • Park, Chi-Yong;Kim, Jin-Weon;Kim, Yang-Seok
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.4 s.9
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    • pp.7-14
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    • 2000
  • This paper provides integrity evaluation and root cause analysis for defects observed at volute tongue, or cutwater, of the operating centrifugal pump in power plant. The cause of the cracks are analyzed and reviewed from the viewpoint of the operation and maintenance of the pumps, and the sample obtained from the cracked volute tongue of the pump are examined. At first, in-situ hardness test and microstructure examination were performed to understand the cause of cracking at volute tongue. The evaluation of structural integrity and the possibility of the crack propagation is also evaluated. Cracks were typical intergranular cracking and propagated along with prior austenite grain boundary. At easing volute tongue, the hardness was higher than ASTM requirement and a large amount of intergranular Cr carbide was precipitated. These were due to high C content in material. P content was also higher than ASTM requirement. Therefore, Cr carbide precipitation and P segregation at grain boundary, caused by higher C and P content in material, resulted in intergranular cracking of casing volute tongue. This procedure for integrity evaluation and root cause analysis is used to guide, and support the pump designer and manufacturer's material selection and process design to avoid a costly, unplanned outage of plant.

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