• Title/Summary/Keyword: Calcium aluminate cement

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Engineering Character of Ultra Rapid Hardening Concrete-Polymer Composite using CAC and Gypsum Mixed CAC (CAC 및 석고혼입 CAC를 사용한 초속경 콘크리트-폴리머 복합체의 공학적 특성)

  • Koo, Ja Sul;Yoo, Seung Yeup;Kim, Jin Man
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.2
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    • pp.97-105
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    • 2016
  • Recently, application case of the ultra rapid hardening concrete-polymer composite(URHCPC) are increasing to repair for the deterioration of pavement. But it is a major disadvantage that the main material is expensive and has environmental load. For these reasons, the development of the economic, eco-friendly materials is needed. Calcium Aluminate Composite (CAC), produced by rapid cooling of atomizing method with molten ladle furnace slag, is a material capable of improving the economic feasibility and reducing the environmental load of URHCPC. In this paper, the properties of CAC and gypsum mixed CAC (GC) as alternative materials of RSC according to the types of polymer dispersion were studied. The results were as follows; compressive strength, tensile strength, flexural strength, bonding strength and modulus of elasticity of the composites using CAC or GC showed higher values than those of plain proportion in 3 hour. In later age, they were at the same level as the general proportions. URHCPC using BPD as polymer dispersion had superior strength properties generally. But modulus of elasticity was the same level as the case of using a SBR latex. According to these results, CAC or GC can partially substituted for RSC to product the URHCPC. When URHCPC uses the BPD as the polymer dispersion, it can be improved performance.

Effect of Carbon Dioxide-reduced Cement on Properties of Lightweight-foamed Concrete (이산화탄소 저감형 시멘트 함량에 따른 경량기포 콘크리트의 물성평가)

  • Im, Donghyeok;Lee, Won-Ki
    • Journal of Environmental Science International
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    • v.29 no.6
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    • pp.605-612
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    • 2020
  • To improve the initial strength and stability of lightweight-foamed concrete, which shows suitable sound absorption and insulation characteristics, the effect of CO2-reduced cement on the properties of the concrete was investigated. Various mixing ratios were applied by substituting a certain amount of slag and Calcium Sulfo Aluminate (CSA) in CO2-reduced Ordinary Portland Cement (OPC) and the physical properties of the samples were examined using the Korean Standard. The kiln temperatures of the CSA were 100-200℃ ; these values are lower than those of OPC and can lead to energy saving. In addition, the low limestone content reduces greenhouse gas emissions by 20 %. Adding a small amount of CSA in OPC content activates Ca-Al-H2-based hydrates, and the initial compressive strength of the concrete is improved. As the CSA content increased, the thermal conductivity of the concrete decreased by up to 8% compared to plain concrete, thus indicating an improvement in its insulation. Therefore, the settlement stability was improved as the addition of CSA shortened the setting time.

Studies on the Development of Cement of Slag-Gypsum System (슬래그-석고계 시멘트 개발연구)

  • 최상흘;오희갑;지정식;엄태선
    • Journal of the Korean Ceramic Society
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    • v.17 no.4
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    • pp.217-221
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    • 1980
  • Hydration of granulated blastfurnace slag-gypsum-$C_4A_3\bar{S}$ clinker/modified converter slag clinker was investigated to develop the cement of slag-gypsum system. In the hydration of granulated slag-gypsum-$C_4A_3\bar{S}$ system clinker, the hydrates such as ettringite, CSH gel and $AH_3$ gel were formed, and the strength of hardened body would be increased by forming compact microstructure. The modified converter slag clinker which contains alite and calcium aluminate was synthesized, and the hydration reactivity of the cement from this clinker, gypsum and granulated slag is similar to usual portland cement, and the hydrates were mainly CSH, ettringite, and $Ca(OH)_2$.

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Effect of Organic Admixture(Calcium Lignosulfonate) (I) on the Early Hydration Process of Protland Cement (시멘트 초기 수화과정에 대한 유기혼화제의 영향(I))

  • 문정연;최상홀
    • Journal of the Korean Ceramic Society
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    • v.21 no.2
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    • pp.143-148
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    • 1984
  • In this study we mainly dealt with the effects of organic retarder(calcium lignosulfate) on the early hydration process of clinker minerals. From a consideration of the hydration process of tricalcium silicate $(C_3S)$ tricalcium silicate $(C_3S)$-tricalcium aluminate $(C_3A)$ tricalcium silicate $(C_3S)$-tetracalcium aluminof-errite $(C_4AF)$ systems with calcium lignosulfate the following results were obtained. 1. when 0.25wt% of CLS was added to $C_3S$ the hydration process was progressed normally but adding of 0.5wt% its hydration was greatly retarded. 2. The hydration of $C_3S$-$C_3A$ system was progressed normally up to 0.5wt% but by adding gypsum its hydration was retarded slightly. 3. The hydration of $C_3S$-$C_4AF$ system was greatly retarded even with 0.25wt% of CLS but by adding gypsum its hydration process was recovered normally.

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The corrosion behaviour of steel in high alumina cement concrete (알루미나 시멘트 콘크리트의 철근 부식 저항성)

  • Lee, Ho-Jae;Kim, Jae-Hwan;Ann, Ki-Yong;Song, Ha-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.289-290
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    • 2009
  • In this study, the resistance of calcium aluminate cement (CAC) against chloride-induced corrosion was assessed by testing for the strength, chloride transport, and corrosion behaviour. The study found that the CAC concrete had better performance than ordinary Portalnd cement(OPC) in resisting the corrosion of steel.

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Fluidity and Compressive Strength Properties of Cement-Mortar admixed with II-Anhydrite and Pozollanic Fine Powders (불산부생 II -형 무수석고와 포졸란 미분체가 혼입된 시멘트.몰탈 유동성 및 압축강도 특성)

  • 김도수;김재호;조민형;전진환;남재현;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.154-165
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    • 1996
  • As II-anhydrite reacts with C3A(aluminate), C4AF(ferrite) at initial hydration of cement and assists the hydrolysis of C3S(calcium silicate), the production rate of ettringite(3C3A.3CaSO4.32H2O) and C-S-H gel was acclerated. It was known that compressive strength of cement concrete improved due to the effect of II-anhydrite. For the checking these effects of II-anhydrite, the fluidity and compressive strength of cementmortar admixed with II-anhydrite and pozollanic fine powders were investigated. By means of SEM analysis, the surface structure of mortar with the condition of steam curing at curing days=28 was investigated. As a result of this experiment, it was examined that II-anhydrite had an increase on the fluidity of cementpaste and compressive strength of mortar.

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A Study on the Early-Age Strength of Mortar Using Calcium Sulfo Aluminate (칼슐설포알루미네이트를 사용한 모르타르의 초기강도 특성에 관한 연구)

  • Song, Tae-Hyeob;Lee, Sea-Hyun;Seo, Chee-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.397-400
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    • 2005
  • This study is a result that, in order to improve the early stage strength of fly ash, the calciumsulfoaluminate in which the generation of ettringite was very active in the early stage was substituted by some amount, and then the effect on the early stage was analyzed. when fly ash was substituted by 30$\%$, the strength dropped by maximum 54 $\%$ in the 3rd day of aging, compared to the cement mixture, but when CSA was substituted by 8 $\%$ in the fly ash amount, the strength improved at the 86 percent level of cement, it is suggested as an economical and effective method to improve the early-stage strength that CSA should be mixed by 8$\%$ compared to the fly ash amount used

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Monitoring of calcium aluminate grout exposed to sea water environment (해수에 노출된 칼슘 알루미나계 그라우트의 기계적 특성 모니터링)

  • Son, Dasom;Jiyoon, Park;Chongku Yi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.183-184
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    • 2023
  • Considering the actual marine environment construction, this paper monitors the mechanical properties (Flexural, Compressive strength) by exposing alumina cement to seawater. As a result of the experiment, it was confirmed that the strength decreases by about -25% when curing in seawater, but the target strength of the product is met, so it is believed that exposure to the actual marine environment will not be significantly affected.

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Effect of Blast Furnace Slag and Desulfurized Gypsum on Hardening of CFBC Boiler Coal Ash (CFBC 보일러 석탄회의 경화에 대한 고로슬래그, 탈황석고의 영향)

  • Lee, Woong-Geol;Kim, Jin-Ho;Kim, Kyung-Nam;Song, Myong-Shin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.443-450
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    • 2021
  • The effects of blast furnace slag(BFS) and desulfurized gypsum(FDG) on the compressive strength of CFBA, and self-hydration of CFBA were studied. CFBA has self-hydrating and hardening properties, and it can be seen that the compressive strength of CFBA can be improved by using appropriate amounts of BFS and FDG. In addition, the self-hardening properties of CFBA are similar to the hydration reaction of 4CaO·Al2O3·Fe2O3 (C4AF), a cement clinker mineral, and when free-CaO, CaSO4 and CaCO3 coexist, Compressive strength of CFBA is expressed by the formation of calcium carbo compounds and hydrates of ettringite, calcium silicate, and calcium aluminate.

Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.