• 제목/요약/키워드: Butt joint

검색결과 269건 처리시간 0.023초

I형 맞대기 용접선 추적용 시각센서 시스템에 관한 연구 (A Study on the Vision Sensor System for Tracking the I-Butt Weld Joints)

  • 배희수;김재웅
    • 한국정밀공학회지
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    • 제18권9호
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    • pp.179-185
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    • 2001
  • In this study, a visual sensor system for weld seam tracking the I-butt weld joints in GMA welding was constructed. The sensor system consists of a CCD camera, a diode laser with a cylindrical lens and a band-pass-filter to overcome the degrading of image due to spatters and arc light. In order to obtain the enhanced image, quantitative relationship between laser intensity and iris number was investigated. Throughout the repeated experiments, the shutter speed was set at 1-milisecond for minimizing the effect of spatters on the image, and therefore most of the spatter trace in the image have been found to be reduced. Region of interest was defined from the entire image and gray level of searched laser line was compared to that of weld line. The differences between these gray levels lead to spot the position of weld joint using central difference method. The results showed that, as long as weld line was within $^\pm$15$^\circ$from the longitudinal straight fine, the system constructed in this study could track the weld line successful1y. Since the processing time reduced to 0.05 sec, it is expected that the developed method could be adopted to high speed welding such as laser welding.

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GMAW 루트패스 이면비드 용접에서 아크력제어에 의한 갭변동 극복 방법 (Method to Overcome Gap Variation by Control of Arc Force in Root Pass Welding for Back Bead by GMAW)

  • 손창희;조상명
    • Journal of Welding and Joining
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    • 제29권6호
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    • pp.77-81
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    • 2011
  • In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.

No Root Cap Horizontal Butt-welding with MAG Process

  • Jang, T.W.;Cho, S.H.;Park, C.G.;Lee, J.W.;Woo, W.C.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.34-38
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    • 2003
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCAW process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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RBS 약축 용접모멘트접합부의 내진성능 평가 (Cyclic Seismic Performance of RBS Weak-Axis Welded Moment Connections)

  • 이철호;정종현;김성용
    • 한국강구조학회 논문집
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    • 제27권6호
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    • pp.513-523
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    • 2015
  • H형강 철골 모멘트 골조에서는 기둥의 강축 방향 용접 모멘트접합부를 활용하는 것이 구조적으로 가장 이상적이다. 하지만, 모멘트 골조가 직교하는 경우, 기둥의 약축 방향으로도 용접 모멘트접합부를 사용해야 한다. 국내에서는 특히 강축 및 약축 방향 모두를 용접 모멘트접합부를 자주 사용하는 관행이 있다. 대표적인 연성내진상세인 RBS(reduced beam section, 보단면감소)접합부의 경우 국내외적으로 강축접합 위주로 실험연구가 진행되어 약축 RBS 용접모멘트접합부에 대한 실험자료가 매우 희소하다. 본 연구에서는 RBS를 도입한 약축 용접 모멘트접합부의 내진성능을 실험적으로 고찰하였다. Gilton-Uang (2002)의 선행연구를 참고하여 보 플랜지는 연속판과 맞댐용접하고 웨브는 전단이음판과 C-형 필릿용접부로 설계하여 실험을 수행하였다. 보에 사용된 강재가 내진용 강재가 아닌 일반 SS400 강재임에도 불구하고 3% 이상의 소성회전각을 발휘하였다. 제한된 결과이긴 하지만, 전단이음판과 보 웨브 사이의 C-형 필릿용접부 설계에서 보 웨브에 작용하는 휨모멘트와 전단력의 편심의 영향을 구체적으로 고찰할 필요가 있는 것으로 판단된다. 본 실험결과를 토대로 전단이음판 부근의 보 웨브 파단을 방지할 수 있는 C-형 필릿용접 형상 및 설계방안을 제안하였다. 보 플랜지와 연속판의 완전용입 용접부는 맞댄이음(butt joint) 형식이 되어 국부좌굴에 취약하고 이로 인해 피로파괴가 발생하는 경향이 있으므로 용접작업에 지장이 없는 범위에서 용접접근공(스켈럽)의 크기를 최소화할 필요가 있다. RBS형상, 스틱아웃, 트림, 연속판 두께 증가 등과 같이 이미 검증된 약축 모멘트 용접접합부의 내진상세들은 따르는 것이 바람직하다.

특징영역별 분산분석에 의한 이종두께 겹치기 $CO_2$ 레이저 용접에 대한 연구 (A Study on the Lap Joint $CO_2$ Laser Welding of Different Gauge Sheets Using ANOVA in Characteristic Zones)

  • 이경돈
    • Journal of Welding and Joining
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    • 제20권3호
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    • pp.122-128
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    • 2002
  • The laser welding in the automotive industries has been used widely for the butt joint of blank sheets rather than the lap joint of automotive body panels. But as a substitute far the spot welding of automotive body panels, the so called three dimensional laser welding will be important far the body panel engineers. Specially the laser welding of body panels with a smooth weld line is applied increasingly, for example, to the side panels. So far, some criteria of the laser weld quality was suggested by in-house regulations or national standards from experiences and/or rule of thumbs. In the manufacturing places, a go or no-go criterion is adopted because of the simplicity or a lack of rational criteria. It is true specially for the selection of the process parameters, which gives the basic causes for the good quality of laser welds. In this study, the effects of joint combination, gap and welding speed on the lap joint $CO_2$ laser welding of two mild steel sheets with different thicknesses are obtained through a $2{\times}3{\times}7$ factorial experiment. The results of the weld quality are statistically analysed using analysis of variance (ANOVA) and compared between two characteristic zones, which are separated by the type of sectional shapes and the level of input energy per volume. The thickness combinations are 0.8mm/1.2mm, 1.2mm/0.8mm of mild steel sheets. The welding speed covers from the deep penetration to the partial penetration. The gap size has three levels of no-gap, 0.16m, and 0.26mm. The bead width, penetration depth and input energy per volume are measured and used as the weld quality criteria.

대형마찰용접을 이용한 로타샤프트 제조공정개발 (Process Development of Rotor Shaft using a Large Friction Welding)

  • 정호승;조종래;이낙규;박희천;최성규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.401-404
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

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박판 Al MIG 용접용 AC펄스 전류 파형의 설계 및 출력특성 (Design and Output Characteristic of AC Pulse Current for MIG Welding of Ai Sheet)

  • 조상명;김태진;이창주;임성룡;공현상;김기정
    • Journal of Welding and Joining
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    • 제21권2호
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    • pp.57-63
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    • 2003
  • Since new types of vehicles or structures made from thin aluminum alloy are under rapid development and some products are already on the market, welding of aluminium sheet is increasing. MIG(Metal Inert Gas), MIG-Pulse, TIG(Tungsten Inert Gas) welding are the typical Ai welding. MIG welding has the advantage of high speed, but it is difficult to apply to the thin plate, because of bum-through by the high heat input and spatter. MIG-Pulse welding can weld without spatter and burn-through, but when the gap exists at the welding joint, there is quite a possibility of bum-through. TIG welding is difficult to weld at a high speed. AC Pulse welding alternates between DCEP(Direct Current Electrode Positive) and DCEN(Direct Current Electrode Negative). DCEN is higher wire melting rate than DCEP, while lower temperature of droplet than DCEP. In AC Pulse welding, far fixed welding current, wire melting rate increases as the EN ratio increases. For fixed wire feed rate, welding current decreases as the EN ratio increases. Because of these features, the temperature of droplet, the depth of penetration, the width of bead decrease and the reinforcement height increases as EN ratio increases, and these are able to weld at a high speed, lower heat input. It is the purpose of this study that design of AC pulse current waveform for MIG welding of Al sheet and estimation of output characteristic.

Optimization of L-shaped Corner Dowel Joint in Modified Poplar using Finite Element Analysis with Taguchi Method

  • Ke, Qing;Zhang, Fan;Zhang, Yachi
    • Journal of the Korean Wood Science and Technology
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    • 제44권2호
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    • pp.204-217
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    • 2016
  • Modified poplar has emerged as a potential raw material for furniture production. Lack of specific modified poplar strength information; however, restricts applications in the furniture industry especially as related to strength in corner-joints. Optimization of strength in L-shaped corner dowel modified poplar joints under compression loads utilizing finite element analysis (FEA) by Taguchi method with the focus of this study. Four experiment factors (i.e., Structure Style, Tenon Length, Tenon Diameter, and Tenon Gap), each at three levels, were conducted by adopting a $L_9-3^4$ Taguchi orthodoxy array (OA) to determine the optimal combination of factors and levels for the von Mises stress utilizing ANSYS software. Results of Signal-to-Noise ratio (S/N) analysis and the analysis of variance (ANOVA) revealed the optimal L-shaped corner dowel joint in modified poplar is $45^{\circ}$ Bevel Butt in structure style, 24 mm in tenon length, 6 mm in tenon diameter, and 20 mm in tenon gap. Tenon length and tenon gap are determined to be significant design factors for affecting von Mises Stress. Confirmation tests with optimal levels and experimental test indicated the predicted optimal condition is comparable to the actual experimental optimal condition.

알루미늄 合金 異材熔接部의 變形率測定 (The strain measurement on the aluminum alloy welded transition joint)

  • 옹장우;전제춘;오상진
    • 대한기계학회논문집
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    • 제10권5호
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    • pp.625-634
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    • 1986
  • 본 연구에서는 알루미늄 합금인 알루미늄 2014와 6061의 이재를 V형 맞대기 이음을 한 후 정적인장하중을 가하여 모아레법에 광탄성 피복법을 조합한 방법에 의 해 변형율을 실시간(real time)에서 측정하고 유한요소법으로 해석한 결과와 비교검 토하였다.

대형마찰용접을 이용한 로타샤프트 제조공정개발 (Development of Rotor Shaft Manufacturing Process using a Large Friction Welding)

  • 정호승;이낙규;박희천;최성규;조종래
    • 소성∙가공
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    • 제16권4호
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    • pp.266-270
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to material characteristics, such as, thermal conductivity and high temperature flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld parameters. FE simulation is performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.