• Title/Summary/Keyword: Built up welding

Search Result 44, Processing Time 0.03 seconds

Experimental testing of cold-formed built-up members in pure compression

  • Biggs, Kenneth A.;Ramseyer, Chris;Ree, Suhyun;Kang, Thomas H.-K.
    • Steel and Composite Structures
    • /
    • v.18 no.6
    • /
    • pp.1331-1351
    • /
    • 2015
  • Cold-formed built-up members are compression members that are common in multiple areas of steel construction, which include cold-formed steel joints and stud walls. These members are vulnerable to unique buckling behaviors; however, limited experimental research has been done in this area. Give this gap, experimental testing of 71 built-up members was conducted in this study. The variations of the test specimens include multiple lengths, intermediate welds, orientations, and thicknesses. The experimental testing was devised to observe the different buckling modes of the built-up C-channels and the effects of the geometrical properties; to check for applicability of multiple intermediate welding patterns; and to evaluate both the 2001 and 2007 editions of the American Iron and Steel Institute (AISI) Specification for built-up members in pure compression. The AISI-2001 and AISI-2007 were found to give inconsistent results that at times were un-conservative or overly conservative in terms of axial strength. It was also found that orientation of the member has an important impact on the maximum failure load on the member.

Effects of Root Gap on Residual Stresses and Deformation in the Multi-Pass Weld of Thick Plates for Steel Bridge (교량용 후판 다층용접시 잔류응력과 변형에 미치는 루트간격의 영향)

  • 장경복;김하근;강성수
    • Journal of Welding and Joining
    • /
    • v.17 no.1
    • /
    • pp.88-96
    • /
    • 1999
  • The effects of root gap on welding residual stress and deformation are dealt with the multi-pass weldment with three kinds(0, 6, 30mm) of root gap by F.E.M common code, and then compared with experiment data. In this analysis, an 100% ramp heat input model was used to avoid numerical convergence problem due to an instantaneous increase in temperature near the fusion zone, and the effect of a moving arc in a two dimensional plane was also included. During the analysis, a small time increment was applied in a period with instantaneous temperature fluctuation while a large time increment was used in the rest period. The residual stress is distributed as symmetric types and maximum value is also equivalent when the weldment with 0mm and 6mm root gap is welded. In the case of 30mm root gap welding, the distribution of the residual stress extends over a wide range as asymmetric types due to the built-up weld, and most of the residual stress is biased in the side of a built-up weld part. In case of 0mm gap welding and 6mm gap welding, a little angular distortion occurs, but the level of deformation is small. When the weldment with 30mm root gap is welded, the angular deformation of the asymmetric types, however, occurs larger than the other specimens. The experimental and the analytic results show good coincidence and indicate that the welding residual stress and deformation distribution of 30 mm root gap specimen may be asymmetric and the amplitude is larger than those of root gap specimen under standard.

  • PDF

A Study on the Minimum Production Cost of Welded Built-up Beams (용접 조립보의 최소 생산 비용에 관한 연구)

  • Chang-Doo Jang;Seung-Il Seo
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.31 no.3
    • /
    • pp.154-164
    • /
    • 1994
  • In this study, to find an economical production method which yields welded built-up beams with high quality, simulation techniques and optimization method are used. At first, fabrication variables such as welding current, voltage and speed and heated depth and breadth are selected and fabrication cost of a built-up beam is expressed by these parameters, which is optimized under the constraints. As advanced studies, total production cost including the fabrication cost and the material cost of the beam is expressed by the fabrication and design variables, and optimized with the design constraints by the class rules. In addition, assuming that heating for straightening is impossible. the optimization method of multi-objective functions based on the weighting method is applied to obtain the compromised optimal solutions of the total production cost and the welding deformation.

  • PDF

A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines (디젤기관 실린더 블록의 보수용접법에 대한 연구)

  • Kim, Jong-Ho;Cho, Sang-Myung
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2006.06a
    • /
    • pp.287-288
    • /
    • 2006
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules, welding repairs of cylinder block made of cast irons are generally not permitted. However, such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the cylinder blocks, made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding methods of packing seat and o-ring seat of cylinder block and apply them to the practice. It is concluding remarks that the suspected crack by a magnetic particle test due to different magnetic permeability can be identified, which are not associated with a mechanical discontinuity.

  • PDF