• 제목/요약/키워드: Bucket Tip

검색결과 15건 처리시간 0.019초

굴삭기의 버킷 끝단 위치인식에 관한 연구 (A Study on Position Recognition of Bucket Tip for Excavator)

  • 김재훈;배종호;정우용
    • 드라이브 ㆍ 컨트롤
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    • 제13권1호
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    • pp.49-53
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    • 2016
  • The accurate calculation of bucket tip position has a large influence on showing the motion of an excavator on the display device of the excavator and controlling the excavator automatically. It is generally known that Inertial Measurement Unit (IMU) sensors are more accurate than accelerometer-based sensors while the boom, arm or bucket moves because additional forces beyond gravity add additional acceleration to the sensors. To prove the accuracy difference between the two types of sensors, a position recognition system using an accelerometer-based sensor and an IMU sensor is implemented on the excavator. The experimental results show that the system using the IMU sensor significantly reduces the position recognition error while bucket moves and additional force beyond gravity exists.

모델 변천에 따른 가스터빈 1단 버켓의 손상경향 분석 (Analysis of Damage Trend for Gas Turbine 1st Bucket Related to the Change of Models)

  • 김문영;박상열;양성호;최희숙;고원;송국현
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.718-724
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    • 2007
  • Some of gas turbine model of 7F-Class has constructed and is operating with units domestically. Non-destructive testing (NDT) is one of the methods being used to inspect damage $1^{st}$ stage bucket and review damage trends. We also analyze damage configuration and microstructure according to material and compare with pape of electric power research institute (EPRI). The damaged mode could be determined by leveraging failure analysis. Especially, configuration uprate of bucket is not only to prevent damage during operation but also avoid domestic manufacturing by the competitors. Modifications were mainly concentrated on surfaces such as cooling hole and bucket tips. Analyzing of bucket damage, the earlier model of 7F-Class used with one cycle with equivalent operation hour (EOH), has various cracking of the bucket surface. Bucket damage of new model is centered on tip area (54%) as analyzed by EPRI research. We conclude that improving bucket configuration would increase repair rate on the bucket tip.

지능형 굴삭 시스템의 버킷 끝단 위치제어에 관한 연구 (A Study on the Bucket Tip's Position Control for the Intelligent Excavation System)

  • 김기용;장달식;안현식
    • 유공압시스템학회논문집
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    • 제5권4호
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    • pp.32-37
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    • 2008
  • For the bucket tip position control of the excavator, a traditional hydraulic excavator system was exchanged into an electro-hydraulic one. EPPR valves are attached to the traditional MCV and hydraulic joysticks are replaced by electronic ones to develop the electro-hydraulic system. To control the electronic pump with a good performance, the control logic for the pump is deduced from the AMESim simulation and the experimental method on the test bench. To get a good position control performance of the excavator bucket tip, PI+AntiWindup controller is selected as a position controller. The experimental results showed the good controllability for the electro-hydraulic excavator system on the test bench.

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일반 굴삭기 장착 가능한 머신 컨트롤 키트 개발 및 성능 평가 (Development and performance evaluation of Machine Control Kit mountable to general excavators)

  • 이길수;김경수;정진범;박은성;고재일;박정종;주상현
    • 드라이브 ㆍ 컨트롤
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    • 제21권1호
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    • pp.31-37
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    • 2024
  • In this study, to prevent accidents in underground facilities during excavation, we developed a Lv.3 automated control system that can be configured as an electronic control system without changing the existing hydraulic system in a general excavator and utilized digital map information of underground facilities. We aimed to develop a strategy to prevent accidents caused by operator error. To implement this, a real-time excavator bucket end position recognition and control system was developed through angle measurement of the boom, arm, and bucket using an electronic joystick, RTK-GPS, and angle sensors. In addition, excavators are large, machine-based equipment, and it is difficult to control overshoot due to inertia with feedback control using position recognition information of the bucket tip. Therefore, feed-forward control is used to calculate the moving speed of the bucket tip in real-time to determine the target position. We developed a technology that can converge and verified the performance of the developed system through actual vehicle installation and field tests.

모래지반에서 버켓기초 설치에 의한 지반교란 평가 (Evaluation of Soil Disturbance Due to Bucket Installation in Sand)

  • 김재현;이승태;김동수
    • 한국지반공학회논문집
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    • 제34권11호
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    • pp.21-31
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    • 2018
  • 버켓기초(bucket foundation)는 해상 구조물 지지를 위해 사용되는 구조물로 간편하고 빠르게 지반에 설치할 수 있어 종래의 기초를 대체하여 해양에서 널리 활용되고 있다. 버켓기초는 기초 자중과 버켓 내부의 물을 외부로 배출시킴으로써 발생하는 내외부 압력차를 이용해 설치된다. 버켓기초가 모래지반과 같이 투수성이 높은 지반에 설치될 경우에는 석션압에 의해 버켓 외부지반에서 내부방향으로 침투수류(seepage flow)가 형성된다. 석션압에 의해 발생하는 상향의 침투수류는 내부지반의 유효응력을 감소시켜 버켓기초의 관입저항력을 낮추는 역할을 하지만 내부지반이 연약해 지고융기(heaving)되는 현상이 발생할 수 있다. 이는 버켓기초가 목표 깊이까지 설치되는 것을 저해하고 장기거동에 영향을 줄 수 있다. 하지만 현재까지도 이에 대한 연구가 미진한 실정이다. 따라서 본 연구에서는 축소모형실험을 통해 버켓기초 설치 중 발생하는 석션압과 지반 교란현상을 실험적으로 평가하였다. 이를 위해 버켓기초의 선단부 두께, 관입속도와 자중이 각각 석션설치 및 지반교란에 미치는 영향을 실험적으로 확인하고 교란된 지반의 물성을 추정하였다.

GTD-111DS 가스터빈 블레이드 재질의 열처리에 따른 재질 특성변화 (Properties Variation According to Heat Treatment for Gas Turbine Blade(Bucket) Material of GTD-111DS)

  • 박상열;양성호;김문영
    • 대한기계학회논문집A
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    • 제30권3호
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    • pp.349-355
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    • 2006
  • The gas turbine components is used on high temperature conditions which under severely circumstance with start-up and stop several times. Therefore, it is used nickel-base superalloys like and GTD-111DS. Damaged buckets on the t긴ade tip during operating are repaired per 24,000 hr to three times according to repair specification of manufacture. It is applied pre-heat, HIP(hot isostatic pressing) and post-heat treatment to support welding repair on blade tip effectively. On this study, It is utilize of $WRAP^{TM}$ (welding repair advanced process) method to make tension test specimens for this study, And then, material strength and characteristic for GTD-111DS was analyzed.

사질토 지반에 설치된 버킷기초의 수직 하중전이 특성 (Vertical Load Transfer Mechanism of Bucket Foundation in Sand)

  • 박정선;박두희;윤세웅;장화섭
    • 한국지반공학회논문집
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    • 제31권7호
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    • pp.29-39
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    • 2015
  • 버킷기초에 작용하는 수직하중의 일부는 내부 흙을 통해 저면으로 나머지는 스커트 외주면과 지반 사이로 전달된다. 사질토 지반에 설치된 버킷기초의 설계를 위해서는 수직 하중전이 특성을 명확하게 규명해야 하나 아직 이에 대한 연구가 수행되지 않았다. 본 연구에서는 2차원 축대칭 유한요소해석을 수행하여 사질토 지반에 설치된 버킷기초의 수직하중에 대한 지반의 응답을 계산하였다. 극한 상태에서 버킷기초의 선단지지력은 얕은기초의 지지력보다 크며 주면마찰력은 말뚝의 설계식에 비하여 작은 것으로 나타났다. 선단지지력은 스커트 외주면에 작용하는 전단응력이 파괴면을 아래로 밀어내어 파괴면이 확장되기 때문에 얕은기초에 비하여 큰 것으로 분석되었다. 반면 주면마찰력은 침하가 진행되면서 버킷기초 하부의 흙이 수평방향으로 밀려 이동하면서 스커트에 작용하는 수평응력이 감소하기 때문에 작은 것으로 나타났다. 버킷기초의 극한지지력은 얕은기초의 선단지지력과 주면마찰력 설계식을 합한 값보다 큰 것으로 계산되었다. 이는 주면마찰력은 설계식보다 작지만 크기가 선단지지력에 비하여 매우 작아 지지력에 큰 영향을 미치지 않는 반면 선단지지력은 주면마찰력에 비하여 증가폭이 크기 때문이다.

550MW급 초초임계압(USC, Ultra Super Critical) 증기터빈의 Spike Vibration 에 관한 원인 규명 및 대책 (Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(Ultra Super Critical) Steam Turbine)

  • 양승헌;김용석;나운학
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.442-447
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed(3,600rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the Lower Half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.

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550MW급 초초임계압(USC, ultra super critical) 증기터빈의 Spike Vibration에 관한 원인 규명 및 대책 (Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(ultra super critical) Steam Turbine)

  • 양승헌;김용석;나운학;박종권
    • 한국소음진동공학회논문집
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    • 제17권12호
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    • pp.1238-1245
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450 rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed (3,600 rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the lower half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.