• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2000.11a
• /
• pp.318-331
• /
• 2000

Electrical and tribological behaviours of a copper-graphite brush in a slipring-brush assembly were investigated to evaluate the characteristics of electric signal transmission between a slipring and a brush. Five brush materials containing different amounts of copper and graphite were studied. The result showed that a copper-graphite brush at a particular graphite content exhibited the most stable frictional and electrical behaviour suggesting an optimum amount of a solid lubricant in a metal-graphite brush system. Microscopic observation and the surface analysis showed good agreements with this phenomena. In addition, the deviation of the friction coefficient and electric signal distortion has a close relationship with a microscopic mechanical vibration and the change of a real contact area.

• Journal of the Semiconductor & Display Technology
• /
• v.23 no.1
• /
• pp.48-51
• /
• 2024

Recently, high-performance BLDC(Brushless DC) motors are being applied to various fields such as industrial and personal mobility devices and drones. To achieve the best performance of BLDC, sensors such as hall sensors, encoders, and resolvers are used to determine the position of the rotor, and various speed control technologies are being developed. However, due to problems with high-speed control due to external environmental factors and frequency bandwidth of semiconductor sensing devices, research on BLDC motors without semiconductor sensing devices is in progress. Therefore, in this study, a signal brush was added to the end of the rotor of a BLDC motor and the rotor position of the BLDC motor was detected by analyzing the signal output through the signal brush.

• KSTLE International Journal
• /
• v.2 no.1
• /
• pp.22-28
• /
• 2001

A resin bonded copper-graphite brush was investigated to evaluate the characteristics electrical signal transmission through a sliding contact as a function of the relative amount of graphite and copper in the brush. Particular attention was given to the correlation between electrical signal fluctuation and tribological properties in an electrical sliding contact system. A ring-on-block type tribotester was used for this experiment and the ring was made from pure copper. Results showed that a copper-graphite brush at a particular composition range exhibited the most stable frictional behavior with a minimum voltage drop. The amount of voltage drop at the friction interface was affected by the surface roughness, transfer film formation at the friction interface, and the real area of contact. Microscopic observations and the surface analysis showed a good agreement with the results from this experiment. The results also indicated that the electrical signal flunctuation was directly associated with the oscillation of the coefficient of friction during sliding by nanoscale variation of contacts at the friction interface.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
• /
• v.18 no.2
• /
• pp.36-43
• /
• 2004

In this paper, the frequency spectra from respective mechanical noise signals detected using ultrasonic wave and AE(Acoustic Emission) sensor were analysed to under spark generation between brush and commutator side with arbitrarily 15$^{\circ}$ rotation for brush from the DC motor in operation. Also, the frequency spectra from respective magnetizing noise signals detected using ultrasonic wave and AE sensor were analysed to under neutral point for brush from the DC motor in normal operation. And the analyses and comparison between the mechanical noise signal and magnetizing noise signal of ultrasonic wave with brush location change from the DC motor in operation. As the experimental results, tile mechanical noise signal of ultrasonic wave under spark generation between brush and commutator side with brush location change from the DC motor in operation were increased about 2.5∼3.0 times than magnetizing noise signal of ultrasonic wave form the DC motor in normal operation. Also, the main frequency band for mechanical noise signals of AE under spark generation between brush and commutator side with brush location change from the DC motor in operation, appeared about 1.3[MHz]∼l.5[MHz] by the fast fourier transform.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.3
• /
• pp.394-400
• /
• 2012

Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.

• Proceedings of the KIEE Conference
• /
• 2011.07a
• /
• pp.2073-2074
• /
• 2011

In this study, an algorithm for diagnosis of dc motor with winding open fault is suggested. A dc motor used in this paper, is consisted of a permanent magnet field stator, double 16-turn series winding rotating armature with 12-slot, brush and 12-commutator, etc. A current signal of dc motor which has brushes and commutatorswas considered for fault diagnosis. By commutation, this current signal shows different wave form according to the fault condition of the motor. In this study, operation of the data was easily through simplification of the current signal by the signal processing. Computation method is presented reference value($C_{dv}$) for diagnosis of winding open fault and verified through experiments that can be diagnosed using the reference value($C_{dv}$).

• The Transactions of the Korean Institute of Electrical Engineers P
• /
• v.51 no.4
• /
• pp.219-221
• /
• 2002

This paper presents an electric scooter development using blushless DC motor. In recent scooters was to develop for sport leisure and short transportation. Most of scooter are used petroleum gas. This gas scooter has disadvantage to pollute the air. Some of scooters have developed by DC motor which require a brush. However brushless motors have higher maximum speed and greater capacity, save maintenance labour and produce less noise. There is also greater freedom in planing the usage of brushless motors. In this paper we develop an electric scooter driving BLDC motor for design smart system and control speed of scooter with current reference signal to apply voltage to motor by means of three phase inverter. Using accelerator device we generate current reference to control speed and send the current to a MICOM by A/D converter. This MICOM produces the voltage signal and hall sensors signal and PWM controller drive three phase inverter to minimize error between the reference and an actual current.

• Journal of Korean Society for Quality Management
• /
• v.45 no.4
• /
• pp.1003-1020
• /
• 2017

Purpose: The purpose of this study is to find the optimum working conditions for spot welding of wire Cu alloys to achieve high-level quality. The parts subject to spot welding are brush card assemblies, which are the main module of the electric movement method of the car seat. Methods: In this study, the signal-to-noise ratio(SN ratio) and the loss function [L(y)] are used as Taguchi method for dynamic characteristics. Results: The results of the study are as follows. First, the analysis of variance using SN ratio showed 6 significant factors(p = 0.1% or less) among 7 factors except press force. Second, the optimal design of the dynamic characteristics is the tip exchange cycle: 50,000 ea., the welding time is 110 ms, the pressing force is 11 kgf/cm2, the rise time is 40 ms, and the tip dressing is 3,000 ea., Tip angle is 12o and electric current is 1,800 A. Conclusion: The validity of the spot welding process of the manufacturer's brush card assembly was verified and proved to be consistent with the study results. The results of this study are expected to standardize the welding conditions and guarantee the quality level required by the customers.

• Proceedings of the KIPE Conference
• /
• 2001.10a
• /
• pp.365-368
• /
• 2001

The advantage of the squirrel cage induction motor is the brush less rotor. This advantage for operation and maintenance turns out to be a disadvantage for the detection of the cage rotor bar and endring defects, which means that the detection of cage faults is due to the measurement and analysis of only the stator input signals. The monitoring task in an inverter drive is complicated mainly because the voltage and current waveforms are nonsinusoidal and the high dv/dt values from fast switching inverterd distort the measurements. In this paper, we are going to discuss the detection method of broken rotor bar of the inverter fed squirrel cage induction motor by the motor current signature analysis(MCSA) and the opening terminal voltage signal analysis.

• Proceedings of the KIEE Conference
• /
• 2000.07b
• /
• pp.988-990
• /
• 2000

This paper presents the software control of a brush-less DC motor. Not only speed and current controls but also a real-time identification of the motor parameters can be implemented by software using the digital signal processor (DSP) TMS320F240. The DSP Controller TMS320F240 from Texas Instruments is suitable for a wide range of motor drives. TMS320F240 provides a single chip solution by integrating on-chip not only a high computational power but also all the peripherals necessary for electric motor control. The main benefits are increased system reliability and cost reduction of the overall system. The present paper describes how a speed controlled brushless DC drive can be implemented using TMS320F240.