• Title/Summary/Keyword: Broken rotor bar

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Operating Characteristics of Induction Motors with Broken Rotor Bar and Stator Winding Fault (회전자 바 손상 및 고정자 권선 단락 고장 조건에 따른 유도전동기의 구동 특성)

  • Jang, Seok-Myeong;Park, Yu-Seop;Choi, Jang-Young;You, Dae-Joon;Goo, Cheol-Soo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1079-1080
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    • 2011
  • This paper deals with the operating characteristics of induction motors with broken rotor bar, stator winding inter-turn short and their complex fault conditions. The considered operating characteristics are phase current, torque and speed. Since the operating characteristics of induction motors are directly related to their slip conditions, this paper built the experimental set to adjust the speed of induction motor with a permanent magnet synchronous generator connected to a load bank. From the various experimental results, it is shown that the faults do not highly affect on the operating characteristics of induction motors in low slip conditions, but the fault characteristics can be easily found in larger slip conditions.

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On-Line Assessment of High Voltage Motor Condition using the Motor Performance Monitor (MPM을 이용한 고압전동기 운전중 상태 평가)

  • Kim, Hee-Dong;Kong, Tae-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.9
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    • pp.1589-1593
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    • 2008
  • The condition of a high voltage motor was monitored with the motor performance monitor (MPM) at the motor control center. The MPM detected defects in the rotor bar and end ring and input power according to motor and load conditions. The assessment of the condition of a coal pulverizer motor indicated it was clearly in good condition in terms of the rotor bars, over voltage, and motor performance. However, the side bands at frequency, 56.48 Hz indicated existence of rotor end-ring fault. The large torque ripple indicated abnormal operating conditions. After visual inspection, it has been observed that an impeller blade of the circulating water pump was broken off causing the irregular torque pattern.

A Study on the Model Based Diagnosis of Induction Motor (모델 기반 유도전동기 고장진단에 관한 연구)

  • Lee H.H.;Lee H.Y.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.644-647
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    • 2003
  • The predictive maintenance can help to avoid the serious plant breakdowns and catastrophies. This paper deals with the fault diagnosis of the rotor of the induction motor which is widely used in the plants. In order to detect the broken bar, the Extended Kalman Filter is adopted to estimate the rotor resistance on the base of model-based method. The proposed estimation method is simulated with the aid of Matlab.

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Online Fault Diagnosis of Motor Using Electric Signatures (전기신호를 이용한 전동기 온라인 고장진단)

  • Kim, Lark-Kyo;Lim, Jung-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1882-1888
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    • 2010
  • It is widely known that ESA(Electric Signature Analysis) method is very useful one for fault diagnosis of an induction motor. Online fault diagnosis system of induction motors using LabVIEW is proposed to detect the fault of broken rotor bars and shorted turns in stator. This system is not model-based system of induction motor but LabVIEW-based fault diagnosis system using FFT spectrum of stator current in faulty motor without estimating of motor parameters. FFT of stator current in faulty induction motor is measured and compared with various reference fault data in data base to diagnose the fault. This paper is focused on to predict and diagnose of the health state of induction motors in steady state. Also, it can be given to motor operator and maintenance team in order to enhance an availability and maintainability of induction motors. Experimental results are demonstrated that the proposed system is very useful to diagnose the fault and to implement the predictive maintenance of induction motors.

Rotor Fault Detection of Induction Motors Using Stator Current Signals and Wavelet Analysis

  • Hyeon Bae;Kim, Youn-Tae;Lee, Sang-Hyuk;Kim, Sungshin;Wang, Bo-Hyeun
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09a
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    • pp.539-542
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    • 2003
  • A motor is the workhorse of our industry. The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis, and prognosis are of increasing importance. Different internal motor faults (e.g., inter-turn short circuits, broken bearings, broken rotor bars) along with external motor faults (e.g., phase failure, mechanical overload, blocked rotor) are expected to happen sooner or later. This paper introduces the fault detection technique of induction motors based upon the stator current. The fault motors have rotor bar broken or rotor unbalance defect, respectively. The stator currents are measured by the current meters and stored by the time domain. The time domain is not suitable to represent the current signals, so the frequency domain is applied to display the signals. The Fourier Transformer is used for the conversion of the signal. After the conversion of the signals, the features of the signals have to be extracted by the signal processing methods like a wavelet analysis, a spectrum analysis, etc. The discovered features are entered to the pattern classification model such as a neural network model, a polynomial neural network, a fuzzy inference model, etc. This paper describes the fault detection results that use wavelet decomposition. The wavelet analysis is very useful method for the time and frequency domain each. Also it is powerful method to detect the features in the signals.

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The Analysis and Experimental Investigation of the Diagnosis of Rotor Faults for the Squirrel Cage Induction Motor (농형유도전동기의 회전자 불량진단에 관한 해석 및 실험적 고찰)

  • Kim, Chang-Eob;Chung, Gyo-Bum
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.3
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    • pp.27-34
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    • 2007
  • The rotor faults of induction motors may cause bad effects on the performance of the induction motor. This paper proposes the detecting technique of these faults by analyzing the waveform of the induced current and voltage of search coil using numerical analysis and the experiment. Several defective rotor bars are simulated to analyze the fault conditions-broken bars and high resistance of rotor bars. In order to prove the usefulness of the proposed method, we made an prototype experimental apparatus. The waveform of the induced voltages in search coil has the obvious characteristics and it is easy to differentiate the normal rotor from the abnormal one. The experimental results show that the proposed method is useful to detect the rotor fault conditions.

Efficient Rotor Fault Detection of Induction Motors Using Stator Current Spectrum Monitoring (고정자 전류 스펙트럼 모니터링을 이용한 효과적인 유도전동기 회전자 고장 걸출)

  • 정춘호;우혁재;송명현;강의성;김경민
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.873-878
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    • 2002
  • Stator current spectrum by the fast Fourier transform (FFT) of current signals has been widely used for fault detection in induction motors. In this paper, we propose efficient rotor fault detection of Induction motors using stator current spectrum monitoring. The proposed method utilizes the mean absolute difference (MAD) between a Predetermined reference vector and a feature vector extracted from the stator current spectrum. Our proposed approach requires a smaller amount of computations when compared to fault detection algorithms based on neural networks, since it uses simple MAD criterion to detect rotor faults related broken rotor bars. Experimental results show that our proposed method can successively detect the rotor fault of the induction motor.

A Study on Bearing Diagnosis of Induction Motor using Torque Signature (유도 전동기의 토크신호를 이용한 베어링 고장진단 연구)

  • Hong, Young-Hee;Seon, Hyun-Gyu;Park, Jin-Yeub
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.638_639
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    • 2009
  • The motors faults including mechanical rotor imbalances, broken rotor bar, bearing failure and eccentricities problems are reflected in electric, electromagnetic and mechanical quantities. This paper presents a study and the practical implementation of an induction motor for reactor containment fan cooler in nuclear power plant with Electric Signature Analysis(ESA). The results obtained present a good degree of reliability hence; the ESA predictive maintenance tools enable a pro-active evaluation of induction motors performance prior to failure.

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Current and Vibration Characteristics Analysis of Induction Motors for Vertical Pumps in Power Plant (발전소 대형 입형펌프 전동기의 전류/진동신호 특성 분석)

  • Bae, Yong-Chae;Lee, Hyun;Kim, Yeon-Whan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.4 s.109
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    • pp.404-413
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    • 2006
  • Induction motors are the workhorse of our industry because of their versatility and robustness. The diagnosis of mechanical load and power transmission system failures is usually carried out through mechanical signals such as vibration signatures, acoustic emissions, motor speed envelope. The motor faults including mechanical rotor imbalances, broken rotor bar, bearing failure and eccentricities problems are reflected in electric, electromagnetic and mechanical quantities. The recent research has been directed toward electrical monitoring of the motor with emphasis on inspecting the stator current of the motor, The stator current spectrum has been widely used for fault detection in induction motor systems. The motor current signature analysis is the useful technique to assess machine electrical condition. This paper describes the motor condition detected by the current signatures Paralleled with vibration signatures analysis of induction motors with the roller bearing and the journal bearing type for large vertical pumps in power plant as examples to discuss for motor fault detection and diagnosis.

Development of Fault-Simulated System for Induction Motors (유도전동기 고장모의 시뮬레이터 개발)

  • Hwang, Don-Ha;Lee, Ki-Chang;Kang, Dong-Sik;Kim, Byong-Kuk;Jo, Won-Young;Cho, Yun-Hyun
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.182-184
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    • 2006
  • A down-scaled simulator is developed to simulate typical faults in induction motor such as short-turn stator winding, broken rotor bar, dynamic and static air-gap eccentricity, bearing trouble, and mechanical unbalance. The simulator is used as an initial builder to develop design algorithm for real-time faults detecting system by processing an abnormal signal and characteristics in each fault.

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