• Title/Summary/Keyword: Bonding pressure

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Growth Mechanisms of Graphite Spherulites in the Nodular Cast Iron and the High-pressure-treated Ni-C alloy (구상흑연 주철과 고압처리된 Ni-C 합금에서 구상화 흑연의 성장 기구)

  • Park, Jong-Ku;Ahn, Jae-Pyoung;Kim, Gyeungho;Kim, Soo-Chul
    • Analytical Science and Technology
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    • v.13 no.2
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    • pp.200-207
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    • 2000
  • The growth mechanisms of graphite spherulite both in the nodular cast iron and the high pressuretreated Ni-C alloy were investigated by SEM, HRTEM and EELS. The internal microstructure and lattice image of graphite spherulite extracted from Ni-C alloy were compared with those of graphite spherulite extracted from the nodular cast iron. The ratios of $sp^2$ and $sp^3$ bonding in the respective graphite spherulite measured by EELS, are compared each other. The graphite spherulite of Ni-C alloy had little internal defects and much $sp^3$ carbon species compared to that of the nodular cast iron. Present difference in microstructural features and bonding characters indicated that the graphite spheruites in the high pressuretreated Ni-C alloy grew by different mechanism compared with those in the nodular cast iron.

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Effect of De-graphitization Heat Treatment on Interfacial Bonding Properties of Flake Graphite Cast Iron-Aluminum Dissimilar Materials Produced by High Pressure Die Casting (고압 다이캐스팅법으로 제조한 편상흑연주철 -알루미늄 이종소재의 계면접합특성에 미치는 탈흑연 열처리의 영향)

  • Yang, Ji-Ba-Reum;Kim, TaeHyeong;Jeong, JaeHeon;Kim, SangWoo;Kim, YoonJun;Kim, DongEung;Shin, JeSik
    • Journal of Korea Foundry Society
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    • v.41 no.6
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    • pp.535-542
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    • 2021
  • In this study, to improve the interfacial bond strength of cast iron-aluminum dissimilar materials, graphite was removed to a certain depth from the cast iron surface through de-graphitization heat treatment. As the heat treatment time increased, the depth at which graphite was removed increased, showing a linear relationship between the heat treatment time and depth. Aluminum was filled to a certain depth on the de-graphitized cast iron surface through die-casting method, and no intermetallic compounds were formed on the cast iron-aluminum interface. The interfacial bonding strength showed a value of 90 MPa regardless of the heat treatment time, which is very high compared to the 12MPa bonding strength of the material without de-graphitization heat treatment. This result is thought to be due to the mechanical bonding of the undercut structure as the liquid aluminum, penetrated by the high pressure die-casting process, solidified in the de-graphitized region of the cast iron.

Joining of Polymer Materials with Ultrasonic Welding (초음파 용접을 이용한 합성수지의 결합)

  • 이철구;정규창
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.48-56
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    • 1998
  • This study was performed to find the best bonding conditions by comparing mechanical properties in thermoplastic resin of polyethylene (PE) and polyamide (PA) adhesion. Following results were obtained from the tests with varying welding time and welding pressure. Satisfactory adhesion was executed in ultrasonic welding for the same materials of PE and PA. The best welding conditions were found to be welding time of 1 second, welding pressure of 250kPa for PE-PE weding, 2 second and 350kPa for PA-PA welding. Welding time and welding pressure end to increase with the increase of materials strength. Dissimilar materials were adhered when adhesion and ultrasonc welding were performed simultaneously. The observation of the structure of ultrasonic welding area with microscope showed differenticated structures between well adhered region and badly adhered region.

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A Cantilever Type Contact Force Sensor Array for Blood Pressure Measurement (혈압 측정을 위한 외팔보형 접촉힘 센서 어레이)

  • Lee, Byeung-Leul;Jung, Jin-Woo;Chun, Kuk-Jin
    • Journal of Sensor Science and Technology
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    • v.21 no.2
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    • pp.121-126
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    • 2012
  • Piezoresistive type contact force sensor array is fabricated by (111) Silicon bulk micromachining for continuous blood pressure monitoring. Length and width of the unit sensor structure is $200{\mu}m$ and $190{\mu}m$, respectively. The gap between sensing elements is only $10{\mu}m$. To achieve wafer level packaging, the sensor structure is capped by PDMS soft cap using wafer molding and bonding process with $10{\mu}m$ alignment precision. The resistance change over contact force was measured to verify the feasibility of the proposed sensor scheme. The maximum measurement range and resolution is 900 mm Hg and 0.57 mm Hg, respectively.

Evaluation of Flaws in Adhesively Bonded Joint using Ultrasonic Signal Analysis (초음파 신호분석을 이용한 접착접합 이음의 결함평가)

  • Hwang, Yeong-Taik;Oh, Seung-Kyu;Han, Jun-Young;Jang, Chul-Sup;Yun, Song-Nam;Yi, Won;Kim, Hwan-Tae
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.38-45
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    • 2004
  • Ultrasonic signals transmitted through adhesively bonded plates were used to evaluate parameters related to attenuation and frequency in the adhesively bonded joint. The kinds of bonding materials with a different bonding thickness of constant pressure were used. And ultrasonic diagnosis was evaluated by p-wave sensor of 10MHz. FFT has been performed to determine bond-layer parameters such as effective thickness and frequency for adhesively bonded joint of A16061 plates in comparison with measured to theoretical ratios. When variable thickness exists, the ultrasonic spectrum was changed the frequency wave. The more materials thickness and the higher the frequency, the larger shift was observed. Measured ratios for cases of bond thickness and variety bonding materials are then used to determine bond parameters. The results show that the technique can be applied to the characterization of adhesively bonded joint.

Tensile load bearing capacities of co-cured single and double lap joints (외면 및 양면겹치기 동시경화조인트의 인장하중 전달용량에 관한 연구)

  • 신금철;이정주
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.95-98
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    • 2001
  • Co-cured joining method is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither an adhesive nor a surface treatment of the composite adherend because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured joining process. In this paper, we considered three bond parameters, affecting tensile load bearing capacity of the co-cured single and double lap joints. Filially, we nave presented optimal bonding conditions for co-cured single and double lap joints with steel and composite adherends under tensile loads.

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Fabrication & Properties of Field Emitter Arrays using the Mold Method for FED Application (Mold 법에 의해 제작된 FED용 전계에미터어레이의 특성 분석)

  • ;;;;K. Oura
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.347-350
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    • 2001
  • A typical Mold method is to form a gate electrode, a gate oxide, and emitter tip after fabrication of mold shape using wet-etching of Si substrate. In this study, however, new Mold method using a side wall space structure is used in order to make sharper emitter tip with a gate electrode. Using LPCVD(low pressure chemical vapor deposition), a gate oxide and electrode layer are formed on a Si substrate, and then BPSG(Boro phospher silicate glass) thin film is deposited. After, the BPSG thin film is flowed into a mold as high temperature in order to form a sharp mold structure. Next TiN thin film is deposited as a emitter tip substance. The unfinished device with a glass substrate is bonded by anodic bonding techniques to transfer the emitters to a glass substrate, and Si substrate is etched using KOH-deionized water solution. Finally, we made sharp field emitter array with gate electrode on the glass substrate.

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Spray Coating Technology (스프레이 코팅 기술)

  • Lee, Chang-Hee
    • Journal of ILASS-Korea
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    • v.13 no.4
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    • pp.193-199
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    • 2008
  • Spray coating is a versatile surface modification technology in which coating is built-up based on the successive deposition of micron-scaled particles. Depending on the coating materials, the coatings can meet the required mechanical properties, corrosion resistance, and other properties of base materials. Spraying processes are mainly classified into thermal and kinetic spraying according to their bonding mechanism and deposition characteristics. Specifically, thermal spraying process can be further classified into many categories based on the design and mechanism of the process, such as frame spraying, arc spraying, atmospheric plasma spraying (APS), and high velocity oxygen-fuel (HVOF) spraying, etc. Kinetic spraying or cold gas dynamic spraying is a newly emerging coating technique which is low-temperature and high-pressure coating process. In this paper, overall view of thermal and kinetic spray coating technologies is discussed in terms of fundamentals and industrial applications. The technological characteristics and bonding mechanism of each process are introduced. Deposition behavior and properties of technologically remarkable materials are reviewed. Furthermore, industrial applications of spray coating technology and its potentials are prospected.

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A study on nano-scale friction of hydrogenated amorphous carbon for application in MEMS (MEMS 적용을 위한 비정질 상 탄소박막의 나노 스케일 마찰력 특성연구)

  • 고명균;박종완
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1211-1214
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    • 2003
  • The film is prepared by electron cyclotron resonance chemical vapor deposition (ECRCVD) employing CH$_4$ and H$_2$ gases. It is deposited by the control of microwave plasma power, gas flow ratio, deposition pressure, and In-situ thermal treatment temperature. The structure of a-C:H (hydrogenated amorphous carbon) thin film is analysed by FT-IR spectroscopy. The fraction sp$^3$ versus sp$^2$ bonding is very important to clear up the surface and interrace of a-C:H film properties such as nano-scale friction behavior. The sp$^3$ versus sp$^2$ bonding of a-C:H thin film is dependent on the deposition conditions, therefore. nano-scale friction behavior is dependent on the deposition conditions.

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Effects of Composition of Substrate on Transverse Rupture Strength and Bonding Strength of Cemented Carbide Coated with Titanium Carbide by CVD Process (화학흡착(CVD)법에 의한 TiC 흡착 시 모재가 피복 길항합금의 항면력 및 접착력에 미치는 영향)

  • Lee, Geon-U;O, Jae-Hyeon
    • Journal of the Korean institute of surface engineering
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    • v.24 no.1
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    • pp.8-8
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    • 1991
  • To investigate the effects of substrate on transverse-rupture strength(TRS) and bonding strength between substrate and TiC layer coated by CVD, two kinds of substrate (substrate A:WC-9.5wt%Co-MC*[low C], substrate B: WC-6wt% Co-MC*[high C] were studied in terms of Cobalt and C contents respectively. For preparation of test samples the coating parameters of deposition time, deposition temperature and deposition pressure were varied. The result show that the carbon contents in substrates have greater effects on the TRS of the CVD TiC coated cemented carbide than Co contents in substrates.