• Title/Summary/Keyword: Bonding Mortar

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The Combustion Character of Polymer Modified Cement Mortar (폴리머 시멘트 모르타르의 연소특성 평가)

  • Park, Dong-Cheon;Oh, Kwang-Suek;Kim, Hyo-Youl;Oh, Sang-Gyun;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.63-66
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    • 2008
  • Not only mechanical properties, bonding properties, electro chemical properties, etc. but also fire safety is required in patch repair materials such as polymer modified cement mortar (PCM) which are used to deteriorated reinforced concrete structure. Unfortunately, it is very difficult to choice the appropriate repair materials because there are not enough information about fire safety properties of PCM. In this study, The combustion characters of PCM were evaluated through the heat release rate test and non-combustibility test. The pyrogenicity test uses the cone calorimeter based on the oxygen consumption method. The non-combustibility test is from the temperature change inside the furnace during the test. The effect of the types of polymer and polymer content were evaluated from the series of test. The results are like followings. 1) The higher the W/C of PCM, the lower the gross calorific value and heat generation rate in the heat release rate test. The amount of heat generation of PCM is like the order of VVA, EVA, and SBR in this study. 2) Some materials such as E45-100, E50-100, E60-100, S50-50, and S50-100 were estimated as not appropriate building materials in the non combustibility test.

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Physical Properties of Non-sintered Cement Mortar with Heat Treatment after Steam Curing (비소성 시멘트 모르타르의 증기양생 후 열처리에 따른 물리적 특성)

  • Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.2
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    • pp.97-104
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    • 2021
  • This study aims to develop non-sintered cement that can replace the Portland cement by utilizing industrial by-products. As a suggestion, the physical properties of non-sintered cement mortar depending on the curing method were investigated with ground granulated blast furnace slag, class C fly ash, and class F fly ash. As a result of the study, it was found that the strength performance and absorption rate were improved through the heat treatment process after steam curing. It was confirmed through crystal phase analysis that the hydration was accelerated after heat treatment, and the bonding material formed a dense internal structure.

An Experimental Study on Concrete with Che-Ju Aggregates (제주도 골재를 사용한 콘크리트의 실험적 연구)

  • 최광일;김진춘;성용환;김상용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.148-153
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    • 1995
  • In this report, the physical and chemical properties of Che-ju aggregates were stedued, and the properties of concrete using 5 types combinations of Che-ju aggreagtes were compared with those of concrete using Dag-jeon area aggreagtes. As a result of the properties of Che-ju aggregates are very different with Dae-jeon area aggregates in many aspects. Especially, entrained air content of aggregate is over 1.5% so that the freezing & thawing resistance of concrete was caused in decrease. And the texture properties of Che-ju aggregates and a little content of the entrained air in mortar increase bonding stress between mortar and aggregate, as a result in improving the compressive strength of concrete. Meanwhile, the relationship between cement water ratio(C/W) and 28days compressive strength of concrete(F28) is derived from the stastical regression using experimental data as $F_{28} = -99 + 276 *($(C/W), so this eqation is useful for mix-design of concrete in Che-ju area.

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Experimental investigation on steel-concrete bond in lightweight and normal weight concrete

  • Chen, How-Ji;Huang, Chung-Ho;Kao, Zhang-Yu
    • Structural Engineering and Mechanics
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    • v.17 no.2
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    • pp.141-152
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    • 2004
  • The bonding behaviors of Lightweight Aggregate Concrete (LWAC) and normal weight concrete were investigated experimentally. Pull-out tests were carried out to measure the bond strengths of three groups of specimens with compressive strength levels of 60, 40, and 20 MPa, respectively. Test results showed that the difference in the bond failure pattern between LWAC and normal weight concrete was significant as the concrete compressive strength became lower than 40 MPa. The corresponding bond strengths of LWAC were lower than that for normal weight concrete. As the compressive strength of concrete became relatively high (> 40 MPa), a bond failure pattern in normal weight concrete occurred that was similar to that in LWAC. The bond strength of LWAC is higher than that for normal weight concrete because it possesses higher mortar strength. Stirrup use leads to an increase of approximately 20% in nominal bond strength for both types of concrete at any strength level.

Bond Strength Test According to height of foot of Tile (타일 뒷발 높이에 따른 부착강도 실험)

  • Kim, Bum Soo;Seo, Hyun Jae;Choi, Eun Gyu;Lee, Jung Hun;Song, Je Young;Oh, Sang Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.283-284
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    • 2018
  • The rear side surface of tiles act have protrusions that helps secure the adhesion between the tile and the mortar for tile setting. Conventional height of the rear side usually ranges between 1 to 1.5 mm, and the molding method is classified in between press type and compression type during the manufacturing process, with most tiles being produced by the former method. In sites where adhesion failures were observed, tiles were taken to examine the cause of defect. It was determined that height was irregular at the rear side surface. Based on these findings, an experiment was conducted to determine the correlation between the rear surface and the bonding strength of tiles.

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Elaboration and characterization of fiber-reinforced self-consolidating repair mortar containing natural perlite powder

  • Benyahia, A.;Ghrici, M.;Mansour, M. Said;Omran, A.
    • Advances in concrete construction
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    • v.5 no.1
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    • pp.1-15
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    • 2017
  • This research project aimed at evaluating experimentally the effect of natural perlite powder as an alternative supplementary cementing material (SCM) on the performance of fiber reinforced self-consolidating repair mortars (FR-SCRMs). For this purpose, four FR-SCRMs mixes incorporating 0%, 10%, 20%, and 30% of natural perlite powder as cement replacements were prepared. The evaluation was based on fresh (slump flow, flow time, and unit weight), hardened (air-dry unit weight, compressive and flexural strengths, dynamic modulus of elasticity), and durability (water absorption test) performances. The results reveal that structural repair mortars confronting the performance requirements of class R4 materials (European Standard EN 1504-3) could be designed using 10%, 20%, and 30% of perlite powder as cement substitutions. Bonding results between repair mortars containing perlite powder and old concrete substrate investigated by the slant shear test showed good interlocking justifying the effectiveness of these produced mortars.

Effect of Polypropylene Fiber on the Freeze-Thaw Damage of Mortar (모르타르의 동결융해 피해에 미치는 폴리프로필렌 섬유의 영향)

  • Yoo, Jae-Chul;Kim, Gyu-Yong;Lee, Sang-Kyu;Hwang, Eui-Chul;Nam, Jeong-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.438-444
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    • 2019
  • In this study, the effect of polypropylene fiber on the freeze-thaw damage of mortar was evaluated experimentally. The effects of the reinforcing of polypropylene fiber on the compressive and bending performance of mortar after 300 cycles of freeze-thaw test were evaluated by comparing the normal mortar and the mortar with polyvinyl alcohol fiber. In addition, the mass loss, relative dynamic elastic modulus, and cumulated pore volume of mortar were measured by each cycle of freeze-thaw test. As a result, it was confirmed that the fiber reinforced mortar, regardless of the fiber type, was effective not only in maintaining the performance of the compressive strength and the bending strength but also suppressing the mass loss after the freeze-thaw test of 300 cycles. Meanwhile, it was confirmed that not only polyvinyl alcohol fibers but also polypropylene fibers can effectively act to suppress the damage of the mortar by freeze-thaw. However, in order to improve the freeze-thaw resistance of mortar mixed with polypropylene fiber, it is necessary to increase the bonding performance with the cement matrix which can be expected from polyvinyl alcohol fiber.

Study on Adhesive Strength of Repair Material in Domestic (국내보수재료의 부착 강도특성에 관한 연구)

  • Park, Sang-Soon;Kim, Jung-Hum;Ryu, Chung-Hyun;Kim, Young-Geun;Park, Hun-Il;Shin, Hong-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.499-500
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    • 2009
  • This study was performed to evaluate bonding strength of the composites section made of existing concrete and repair mortar in domestic. The pull-out tester was used to test bonding strength for the composites section made of each materials. The results of the test was used to evaluate the korean industrial standard of polymer modified cement mortars for maintenance in concrete structures.

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Countermeasure of rebound reducing for wet-mixed steel fiber reinforced shotcrete (강섬유보강 습식 숏크리트의 리바운드 저감대책)

  • Lim Joo-Young;Park Hae-Geun;Lee Myeong-Sub;Cho Nam-Sup
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1162-1167
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    • 2004
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Owing to the results of many researches, the practical problems of shotcrete has been improved for a last decade. However, the excess amount of rebound still remains one of the critical problems in shotcrete technology. In order to improve for this rebound problem, recently developed cement mineral accelerator has been successfully applied to several NATM tunnels in Korea. An experimental investigation was carried out in order to verify the rebound characteristics of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with powder types cement mineral accelerator. Mortar setting test, SEM analysis, bonding test under spring water condition and rebound test were conducted. From the result, wet-mix SFRS with cement mineral acelerator exhibited excellent bonding characteristics even spring water condition and less rebound ratio compared to the conventional liquid accelerator.

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Applying the Ferrocement Concept in Construction of Concrete Beams Incorporating Reinforced Mortar Permanent Forms

  • Fahmy, Ezzat H.;Shaheen, Yousry B.I.;Abdelnaby, Ahmed Mahdy;Abou Zeid, Mohamed N.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.1
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    • pp.83-97
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    • 2014
  • This paper presents the results of an investigation aimed at developing reinforced concrete beams consisting of precast permanent U-shaped reinforced mortar forms filled with different types of core materials to be used as a viable alternative to the conventional reinforced concrete beam. To accomplish this objective, an experimental program was conducted and theoretical model was adopted. The experimental program comprised casting and testing of thirty beams of total dimensions $300{\times}150{\times}2,000mm$ consisting of permanent precast U-shaped reinforced mortar forms of thickness 25 mm filled with the core material. Three additional typical reinforced concrete beams of the same total dimensions were also cast to serve as control specimens. Two types of single-layer and double-layers steel meshes were used to reinforce the permanent U-shaped forms; namely welded wire mesh and X8 expanded steel mesh. Three types of core materials were investigated: conventional concrete, autoclaved aerated lightweight concrete brick, and recycled concrete. Two types of shear connections between the precast permanent reinforced mortar form and the core material were investigated namely; adhesive bonding layer between the two surfaces, and mechanical shear connectors. The test specimens were tested as simple beams under three-point loadings on a span of 1,800 mm. The behavior of the beams incorporating the permanent forms was compared to that of the control beams. The experimental results showed that better crack resistance, high serviceability and ultimate loads, and good energy absorption could be achieved by using the proposed beams which verifies the validity of using the proposed system. The theoretical results compared well with the experimental ones.