• Title/Summary/Keyword: Bending radius

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An Automated Process Planning System for Progressive Working of Electric Products (전기제품의 프로그레시브 가공을 위한 공정설계 자동화 시스템)

  • Kim, J. H.;Kim, C.;Choi, J. C.
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.198-206
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    • 2000
  • This paper describes a research work of developing automated progressive process planning system for working electric products. An approach to the CAD system in based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules which are input and shape treatment flat pattern layout and strip layout module. Based on knowledge-based rules the system is design by considering several factors such as radius and angle of bend material and thickness of product complexities of blank geometry and punch profile bending sequence and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacture of electronic products to be more efficient in this field.

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Bending performance evaluation of high strength and seismic purpose reinforcing bars (고강도 및 내진용 철근의 굽힘성능 평가)

  • Kim, Hee-Dong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.9
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    • pp.492-498
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    • 2017
  • This study examined the bending performance of high strength and seismic purpose reinforcing bars experimentally with various parameters. For the experimental approach on the bending performance, the specimens were prepared with parameters, such as steel grades, diameters of reinforcing bars, and bending angles of reinforcing bars. Tensile strength tests on the reinforcing bars, the bending tests and re-bending tests, and the second tensile strength tests on the re-bended reinforcing bars were conducted. According to the test results on high strength and seismic purpose reinforcing bars, defects did not appear when the yield strength of the reinforcing bar was 500 MPa or less and the diameter was D13 or less, even when the first bending process was performed with a $135^{\circ}$ bending angle and a $2d_b$ inner radius. The bending performance decreased asthe strength and diameter of the reinforcing bars was increased. In addition, there was no significant difference between the general reinforcing bars and seismic purpose-reinforcing bars.

Investigation of Springback for the U-bending of Steel Sheets for Automotive body panels (차체 성형용 판재의 U 벤딩시의 스프링백에 관한 연구)

  • Kim S. H.;Shin J. M.;Chang S. H.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.66-70
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    • 2001
  • The purpose of this paper is to investigate the characteristics of springback for the U-bending of steel sheets for automotive body panels. This study presents the experimental and analytical approach for the two kind of steel sheets, namely SCP1 and TRIP(Transformation-induced plasticity), the newly developed high strength steel. The adopted thicknesses are 0.8, 1.2 and 1.6 mm for SCP1, and 1.0 mm for TRIP. The punch profile radii are designed in 3, 6, 9, 12, and 15 mm. As results, the springgo aspect could be observed experimently in the small punch profile radius. The degree of springback for TRIP sheets was more than the SCP1 sheets.

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The Electrical Properties of Mini-model Cable under mechanical stress in Liquid Nitrogen (액체질소 중에서 기계적 응력에 따른 mini-model 케이블의 전기적 특성)

  • 김영석;곽동순;한철수;김해종;성기철;김상현
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.1
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    • pp.22-27
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    • 2004
  • It is important to mechanical properties of dielectric paper and cable to optimum electrical insulation design of HTS cable, because the cable has experience of mechanical stress, such as tensile stress, bending stress. Also, it is operated at cryogenic temperature. From the results, it was observed that the tensile strength of PPLP in liquid nitrogen was high more than that of air, but tensile strain decrease sharply. According as tensile strength increases, the breakdown stress of PPLP in liquid nitrogen is decreased. Because PPLP was deteriorated by microcrack and tensile strain. According as bending radius multiple is decrease, the ac and impulse breakdown stress of mini-model cable is sharply decreased.

The Effect of Addendum Modification Coefficient on Gear Strength to Planetary Gear Reducer (유성기어 감속기에서 전위계수가 기어 강도에 미치는 영향)

  • Kwak, Ki-Suk;Han, Dong-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.38-43
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    • 2011
  • Industrial reducer is in general use to Deck Crane. High-precision and high-efficient reducer is minimized the power-loss and energy-loss of a machine. So it contribute the price reduction and life extension. Reducer is usually using the Planetary gear reducer. Planetary gear reducer is composed the sun gear, planet gear, internal gear and casing. Industrial reducer's wear and breakage have a short-life. To solve this problem, it is using the profile-shifted-gear or tooth modification. This study was carried out the effect of addendum modification coefficient on tooth fillet bending strength to planetary reducer. Tooth fillet bending stress is calculate. And all parameter were expressed the function of addendum modification coefficient. And then stress concentration factor of tooth fillet curve was express the function of addendum modification coefficient using comparison between theory and finite element analysis.

Bending Vibration of a Pretwisted Rotating Cantilever Beam (초기 비틀림각을 갖는 회전 외팔보의 굽힘 진동)

  • Park, Jung-Hun;Yoo, Hong-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2174-2181
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    • 1996
  • Equations of chordwise and flapwise bending motions of pretwisted rotatin cantilever beams are derived. The two motions are coupled to each other due to the pretwist angle of the beam cross section. As the angular speed, hub radius ratio, and pretwist angle vary, the vibration characteristics of the beam change. It is found that engenvalue loci veering phenomena and associated mode shape variations occur between two vibration modes due to the pretwist angle. The effect of the pretwist angle on the critical angular speed is also investigated.

Fabrication and forming of metallic sandwich plates with bi-directional corrugated inner structure (두 방향 주름구조를 내부구조로 하는 금속 샌드위치 판재의 제작 및 성형)

  • Seong, D.Y.;Jung, C.G.;Shim, D.S.;Yang, D.Y.;Kim, J.Y.;Kim, J.H.;Chung, W.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.281-284
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    • 2006
  • Metallic sandwich plates with hi-directional inner structure are important new structures for forming applications. Bi-directional corrugated inner structures with less than 25% of relative density are fabricated by piecewise sectional forming process and then bonded with two face sheets by adhesive bonding. Drawing and U-bending experiments have performed and shown that the radius of curvature of sandwich plates is 75mm and sandwich plates are bended 90 degrees without collapse of inner structures. Bi-directional inner structures are suggested to improve formability of sandwich plates for bending and drawing.

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Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation (박판성형시 컬 예측모델 개발(II)-실험적 검증)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.438-442
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

Behavior of Punch Deformation in Precision Shearing Process Using Press Die (금형을 이용한 정밀전단가공에서 펀치의 변형거동)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.62-69
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    • 2000
  • Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

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Evaluation Model for Restraint Effect of Pressure Induced Bending on the Circumferential Through-Wall Crack Opening Considering Plastic Behavior (소성거동을 고려한 원주방향 관통균열 열림에 미치는 압력유기굽힘의 구속효과 평가 모델)

  • Kim, Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1134-1141
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    • 2006
  • This paper presents the model for evaluating restraint effect of pressure induced bending (PIB) on the circumferential through-wall crack opening displacement (COD), which considers plastic behavior of crack. This study performed three-dimensional elastic-plastic finite element (FE) analyses for different crack angle, restraint length, pipe geometry, stress level, and material conditions, and evaluated the influence of each parameter on the PIB restraint effect on COD. Based on these evaluations and additional perfectly-plastic FE analyses, a closed-form model to evaluate the restraint effect of PIB on the plastic crack opening of circumferential through-wall crack, was proposed as functions of crack angle, restraint length, radius to thickness ratio, axial stress corresponding to an internal pressure, and normalized COD evaluated from linear-elastic crack opening condition.