• 제목/요약/키워드: Bending Machine

검색결과 392건 처리시간 0.023초

데이터베이스를 이용한 서보제어방식의 절곡기 개발에 관한 연구 (A Study on Development of Press Brake by Data-based Servo Control System)

  • 김경석;강기수;송충현;김성식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.416-421
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    • 2002
  • The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

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A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.347-352
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    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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순수 굽힘 시험기를 이용한 연강 사각관의 굽힘 붕괴에 관한 실험적 연구 (An Experimental Study on Deep Collapse of Steel Tubes under Pure Bending)

  • KiM, C.S.;Chung, T.E.;Kang, S.Y.
    • 한국정밀공학회지
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    • 제14권9호
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    • pp.37-44
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    • 1997
  • In this paper the bending collapse characteristics of square and rectangular steel tubes were studied with the pure bending test machine which apply pure bending moment without imposing shear and tensile forces. Under pure bending moment, delayed buckling modes occur and depend on test length and shape of section. For delayed mode, the endrgy of bending moment is absorbed by strain hardening energy. The pre- dictions of maximum moment and moment-rotation angle curve from those concepts are in good agreement with experimental observations.

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질코니아 세라믹 연삭시 표면조도와 굽힘강도에 관한 연구 (A Study on the Surface Roughness & Bending Strength for Zirconia Ceramic Grinding)

  • 하상백
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.465-470
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    • 2000
  • This paper is concerned with the surface roughness and the bending strength of ground workpiece in ZrO2 ceramic grinding. Surface roughness was measured with surface tracer and bending strength value was obtained by three-point bending test on machining center using tool dynamometer. Grinding experiments were carried out to examine the effects of grinding conditions including diamond mesh size, table speed, and depth of cut on ground surface roughness. The correlation between surface roughness and bending strength was also inspected. The experimental results indicate that the rougher surface was produced as the mesh size of diamond wheel is reduced and table speed is increased, but surface roughness is not affected by depth of cut. The values of bending strength decrease as the values of Ra, Rmax and Ku increase.

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Accuracy of lingual fixed retainers fabricated using a CAD/CAM bending machine

  • Fu Ping Cui;Jung-Jin Park;Seong-Hun Kim
    • 대한치과교정학회지
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    • 제54권4호
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    • pp.257-263
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    • 2024
  • Objective: Lingual fixed retainers, made from 0.0175-inch 3-strand twisted stainless steel wire (TW) and 0.016 × 0.022-inch straight rectangular wire (RW), are generally used in clinical practice. This study aimed to calculate their accuracy by comparing the discrepancy between computer-aided customized retainers made from these two types of wires. Methods: Eleven orthodontic patients were selected, resulting in 22 maxillary and mandibular three-dimensional printing dental models. Two types of lingual fixed retainers were bonded from canine to canine. To determine the accuracy, five points were chosen for each model, resulting in 110 selected points. The absolute values of the distances on the x-, y-, and z-axes were measured to compare the accuracy of the two types of computer-aided retainers. Results: The accuracy of the two types of retainers did not differ significantly in the x- and z-axes, but only in the y-axis (P < 0.01), where RW-fixed retainers exhibited a slightly but significantly increased distance compared to the TW. Conclusions: Both types of retainers showed high accuracy; however, RW had a slight but statistically significant difference along the y-axis compared with TW. This type of computer-aided design/computer-aided manufacturing bending machine is limited to two dimensions, and the dental arch is curved. Therefore, RW may require slight manual adjustment by the practitioner after manufacturing.

감아굽힘 장치를 이용한 스프링백 비의 측정에 대한 역학적 검토 (A Discussion on Measurement of Springback Ratio Using Winding Bend Rig)

  • 김용우
    • 한국공작기계학회논문집
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    • 제10권2호
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    • pp.1-9
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    • 2001
  • To measure springback ratio of thin sheet or plate, winding bend rig is made. It bends a specimen with keeping its curva-ture constant and measure the bending angles before and after release of bending load. To check the performance of the bend rig, we calculated the bending moment by two ways which are based on simple beam theory. One is that the bending moment is calculated by using the results of bending test, and the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the friction between bending pin of the rig and surface of specimen, but the latter does not contain any effects of the friction since the bending moment is obtained by using tensile tests. Never-theless, the values of the two bending moments shows the same level of bending moment, which implies that the friction does not influence on the presence of friction within the scope of the test performed in this experiment. This phenomenon is explained theoretically by using moment equilibrium.

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실험계획법을 이용한 튜브 하이드로 포밍용 이중관 벤딩 공정의 해석적 요인 효과 분석 (Analytic Factor Effects Analysis of Bending Process of Double Pipe for Tube-Hydroforming using Experimental Design)

  • 심도식;정창균;성대용;양동열;박성호;김근환;최한호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.310-313
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    • 2007
  • This paper covers finite element simulations to evaluate the bending limit of double pipe for tube-hydroforming. The tube-hydroforming process starts with a straight precut tube. The tube is often prebent in a rotary draw bending machine to fit the hydroforming tool. During the bending the tube undergoes significant deformation. So forming defects such as wrinkling, thinning and flattening are generated in the tube. Consequently we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters to minimize the forming defects using orthogonal arrays. The characteristic to evaluate the effects of the process parameters is the bending angle which wrinkling is generated, we define the bending angle at that time as bending limit. Of many process parameters, the process parameters of the bending process such as gab between inner and outer tube, boosting force, dimensions of mandrel were analyzed. And we observed the deformation modes of bent double pipe at specific bending angle in each parameter combination.

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2겹 판재 멀티포밍 장치에 관한 연구 (A study of Double Sheet Multi-forming Equipment)

  • 윤재웅;손옥종
    • 한국산학기술학회논문지
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    • 제18권3호
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    • pp.49-55
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    • 2017
  • 대부분의 모터 케이스는 방수기능과동심도, 직각도 품질 등이 우수한딥드로잉 제품을 채택하고 있으며 그외 방수기능이 필요없는 블로우모터, 시트모터 등 실내에 장착되는 모터 케이스는 멀티포밍 제조방법을 채택하고 있다. 딥드로잉 공정은 드로잉 성형, 트리밍 및 피어싱 등 약 12공정을 소화할수 있는 고가의 트랜스퍼 프레스가 필요하다. 하지만 멀티포밍 공법은 멀티포밍기 1대 또는 멀티포밍기 1대와 프레스 1대의 구성으로 이루어지기 때문에 저렴한 투자로도 완제품 생산이 가능하다. 멀티포밍기는 대부분 수입이 되는 고가설비 이고 국내 중소기업이 개발한 굽힘/전단가공 일체형 멀티포밍기는 생산원가를 줄이는데 부족하여 굽힘/전단 분리형 멀티포밍기를 본 연구를 통해 개발하였다. 일체형 멀티포밍기는 비교적 얇고 작은소형 제품을 제한적인 작업 방법으로 사용된다. 크고 소재가 두꺼운 제품은 전단 하중이 높아 단발 크랭크 프레스를 이용하고 블랭킹 후 멀티포밍기로 이동 작업자가 수작업으로 소재를 공급한다. 멀티포밍기에서 벤딩 작업이 이루어지면 다시 프레스로 이송해 치수를 교정한다. 이러한 작업공정 분산은 생산성 저하, 품질이슈 및 과도한 인원 투입으로 원가경쟁력 저하를 가져왔다 이에 굽힘/전단가공 공정분리와 설비자동화를 통하여 안정되고 원가가 절감되는 생산체계를 갖추고자 하는게 본 연구의 목적이다.

공작기계 기술의 현재와 미래(17) (Machine Tool Technology; The Present and the Future(17))

  • 강철희
    • 한국정밀공학회지
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    • 제13권8호
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    • pp.13-27
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    • 1996
  • 소성가공이란 원재료를 소성변형(Plastic deformation)을 통해서 고체의 제품을 만드는 가공법이다. 가공중에 물체의 질량과 체적에는 크게 변화가 없다. 소성 가공중 주응력이 어떻게 작용하느냐에 따라서 소성가공을 여러가지로 분류하고 있다. 즉, Metal Forming은 다음과 같이 분류할 수 있다. 1) Compound Forming에는, Rolling, Free forming, Die forming, Stamping, Pressing 2) Tension compression forming에는, Drawing, Deep-drawing, Rimming, Spinning, Bulge forming 3) Tension forming에는 Lengthening, Widning, Deepening 4) Bending에는 Bending with linear tool motion, Bending with rotary tool motion 5) Thrust forming에는 Swaging, Twisting이 있다.

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감량률에 따른 폴리에스테르 직물의 역학적 특성에 관한 연구 (연속식, 액류식, 탱크식) (A Study on the Mechanical Properties to the Weight Loss of Polyester Fabric (C.D.R., Liquor-flow, Tank type))

  • 허만우;서말용;이석영;김삼수;강연희;김수창;조인술
    • 한국염색가공학회지
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    • 제12권2호
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    • pp.121-128
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    • 2000
  • This study discussed the mechanical properties such as bending and shear of polyester fabric treated with a several weight reduction machine. With the increase in the rate of weight loss, the bending rigidity of the warp and weft of treated fabric decreased regardless of the weight reduction machine. At 6.5% weight loss, the bending rigidity of warp and weft yarn decreased to $0.035\;gfcm^2/cm$ and $0.017\;gfcm^2/cm$, respectively, and these values show 54% and 94% of their untreated warp and weft. At same rate of the weight loss, the bending rigidity of polyester fabric treated with C.D.R slightly higher than that of the tank type or liquor-flow type. On the other hand, below 6.5% weight loss, the shear rigidity of the warp and weft of the treated fabric rapidly decreased. But with the increase in the above 6.5% rate of weight loss, the decreasing tendency of the shear rigidity declined. At same rate of the weight loss, the shear rigidity of fabric treated with tank type nearly equal to the that of the liquor flow type. But at same rate of the weight loss, the shear rigidity of the fabric treated with C.D.R type higher than that of the tank or liquor-flow type.

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