• Title/Summary/Keyword: Axial Flow Rotor

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Study of the Effects of Wakes on Cascade Flow (후류가 익렬 유동에 미치는 영향에 대한 실험적 연구)

  • Kim, Hyung-Joo;Cho, Kang-Rae;Joo, Won-Gu
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.561-567
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    • 2000
  • This paper is concerned with the viscous interaction between rotor and stator. The viscous interaction is caused by wakes from upstream blades. The rotor cascade in the experiment was composed with five blades, and cylinders were placed to make the stator wakes and their locations were about 50 percent upstream of blade chord. The locations of cylinders were varied in the direction of cascade axis with 0, 12.5, 25, 50, and 75 percent of pitch length. The static pressure distributions on the blade surfaces and the velocity distributions in the cascade flow were measured. From the experimental result it was found that the value of velocity defect by a cylinder wake might vary depending on the wake position within the cascade but the value at the cascade exit approached to some constant value regardless of the difference of wake locus. The momentum defect at the downstream from the cascade and the pressure distribution on the blade surfaces showed that the wake flowing near the blade surfaces caused the decrease of lift and the increase of drag regardless of the disappearance of flow separation.

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Analysis of Wake and Noise of a Fan in Finite Duct (유한관내에서 축류팬 후류 및 해석)

  • Chung, Ki-Hoon;Choi, Han-Lim;Na, Seon-Uk;Jeon, Wan-Ho;Lee, Duck-Joo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.100-105
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    • 2000
  • The present work describes the prediction method for the unsteady flow field and the acoustic pressure field of a ducted axial fan. The prediction method is comprised of time-marching free-wake method, acoustic analogy. and the Helmholtz-Kirchhoff BEM. The predicted sound signal of a rotor is similar to the experiment one. We assume that the rotor rotates with a constant angular velocity and the flow field around the rotor is incompressible and inviscid. Then, a time-marching free-wake method is used to model the fan and to calculate the flow field. The force of each element on the blade is calculated by the unsteady Bernoulli equation. Lawson's method is used to predict the acoustic source. The newly developed Helmholtz-Kirchhoff BEM for thin body is used to calculate the sound field of the ducted fan. The ducted fan with 6 blades is analysed and the sound field around the duct is calculated.

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Process Development of Rotor Shaft using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Cho, J.R.;Lee, N.K.;Park, H.C.;Choi, S.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.401-404
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

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Development of Rotor Shaft Manufacturing Process using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Lee, N.K.;Park, H.C.;Choi, S.K.;Cho, J.R.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.266-270
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to material characteristics, such as, thermal conductivity and high temperature flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld parameters. FE simulation is performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

Optimal Design for the Rotor Overlap of a Supersonic Impulse Turbine to Improve the Performance (초음속 충동형 터빈 성능개선을 위한 동익 오버랩 최적설계)

  • Cho, Jong-Jae;Seo, Jong-Chul;Kim, Kui-Soon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.325-330
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    • 2011
  • A rotor overlap technique was adapted to improve the performance of a axial turbine. The technique secured sufficient flow passage by additional height at the rotor tip and hub. especially in a supersonic turbine, the technique reduced the chance of chocking in the rotor passage, and made to be satisfied the design pressure ratio. However, the technique also made additional losses, like a pumping loss, expansion loss, etc. Therefore, a optimization technique was appled to maximize the improvement of the turbine performance. An approximate optimization method was used for the investigation to secure the computational efficiency. The design variables was shape factors of a rotor overlap. Results indicated that a significant improvement in turbine performance can be achieved through the optimization of the rotor overlap.

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Numerical Analysis on Heat Transfer and Fluid Flow Characteristics of Traction Motor for Electric Car (전동차용 견인전동기의 열유동 특성에 관한 전산해석)

  • 남성원;김영남;채준희
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.137-143
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    • 1998
  • Numerical simulation is conducted to clarify the heat transfer and fluid flow characteristics of traction motor for electric car SIMPLE algorithm based on finite volume method is used to make linear algebra equation. The governing equations are solved by TDMA(TriDiagonal Matrix Algorithm) with line-by-line method and block correction. From the results of simulation, the characteristics of cooling pattern is strongly affected by the size of hole in stator core. In the case of high rotational speed of rotor, temperature difference along the axial direction is more decreased than that of low rotational speed.

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Vortex Features in a Half-ducted Axial Fan with Large Bellmouth (Effect of Tip Clearance)

  • Shiomi, Norimasa;Kinoue, Yoichi;Setoguchi, Toshiaki;Kaneko, Kenji
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.307-316
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    • 2011
  • In order to clarify the features of tip leakage vortex near blade tip region in a half-ducted axial fan with large bellmouth, the experimental investigation was carried out using a 2-dimensional LDV system. Three sizes of tip clearance (TC) were tested: those sizes were 1mm (0.55% of blade chord length at blade tip), 2mm (1.11% of blade chord length at blade tip) and 4mm (2.22% of blade chord length at blade tip), and those were shown as TC=1mm, TC=2mm and TC=4mm, respectively. Fan characteristic tests and the velocity field measurements were done for each TC. Pressure - flow-rate characteristics and two-dimensional velocity vector maps were shown. The vortex trace and the vortex intensity distribution were also illustrated. As a result, a large difference on the pressure - flow-rate characteristics did not exist for three tip clearance sizes. In case of TC=4mm, the tip leakage vortex was outflow to downstream of rotor was not confirmed at the small and reference flow-rate conditions. Only at the large flow-rate condition, its outflow to downstream of rotor existed. In case of TC=2mm, overall vortex behaviors were almost the same ones in case of TC=4mm. However, the vortex trace inclined toward more tangential direction. In case of TC=1mm, the clear vortex was not observed for all flow-rate conditions.

Effects of the design variables and their constraints on the stage performance of an axial flow turbine (축류 터빈의 설계 변수 및 설계 변수의 제한조건이 성능에 미치는 영향)

  • 박호동;정명균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2109-2124
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    • 1991
  • A simulation program is developed to analyse the performance of an axial flow turbine stage based on the meanline prediction method. The gradient projection method is utilized to minimize the aerodynamic losses under the specified constraints on such as flow coefficient, total pressure ratio, stage power and blade loading coefficient. After obtaining the optimum point for minimizing the stage loss, a sensitivity analysis is carried out ground the optimum point to find the effects of the design variables and the design constraints on the stage performance. The result of the senitivity analysis under a constant blade loading coefficient shows that the total loss is more sensitive to the mean diameter, the absolute flow angle at nozzle outlet, the relative flow angle at rotor outlet and the axial mean velocity compared to the chords and the pitches. Moreover, the design constraints on the degree of reaction at root and the blade length-to-diameter ratio are found to be most influencial on the maximization of the overall aerodynamic efficiency.

Investigation on Aerodynamic Performance of a Highly-Loaded Axial Fan with Active/Passive Flow Control Using FSI Analysis (유체-구조 연성해석을 이용한 능동/수동 유동제어방식이 결합된 고하중 축류 팬의 성능특성 연구)

  • Ma, Sang-Bum;Kim, Kwang-Yong;Choi, Jaeho;Lee, Wonsuk
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.1
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    • pp.113-119
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    • 2017
  • An investigation on aerodynamic performance of a highly-loaded axial fan has been conducted to find the effects of tip injection and casing groove on aerodynamic performance in this study. Three-dimensional Reynolds-averaged Navier-Stokes equations with $k-{\varepsilon}$ turbulence model were used to analyze the fluid flow in the fan with Fluid-Structure Interaction (FSI) analysis. The hexahedral grid was used to construct computational domain, and the grid dependency test drew the optimal grid system. FSI analysis was also carried out to predict the deformation of rotor and stator blades, and the effect of deformation on the aerodynamic performance of axial fan was analyzed compared to the performance predicted without FSI analysis.

Effects of the Low Reynolds Number on the Loss Characteristics in a Transonic Axial Compressor

  • Choi, Min-Suk;Oh, Seong-Hwan;Ko, Han-Young;Baek, Je-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.202-212
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    • 2008
  • A three-dimensional computation was conducted to understand effects of the low Reynolds number on the loss characteristics in a transonic axial compressor, Rotor67. As a gas turbine becomes smaller in size and it is operated at high altitude, the operating condition frequently lies at low Reynolds number. It is generally known that wall boundary layers are thickened and a large separation occurs on the blade surface in axial turbomachinery as the Reynolds number decreases. In this study, it was found that the large viscosity did not affect on the bow shock at the leading edge but significantly did on the location and the intensity of the passage shock. The passage shock moved upstream towards leading edge and its intensity decreased at the low Reynolds number. This change had large effects on the performance as well as the internal flows such as the pressure distribution on the blade surface, tip leakage flow and separation. The total pressure rise and the adiabatic efficiency decreased about 3% individually at the same normalized mass flow rate at the low Reynolds number. In order to analyze this performance drop caused by the low Reynolds number, the total pressure loss was scrutinized through major loss categories such as profile loss, tip leakage loss, endwall loss and shock loss.

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