• 제목/요약/키워드: Automotive inspection

검색결과 142건 처리시간 0.03초

나사산 전면검사 비전시스템의 영상 균일도 향상을 위한 조명 광학계 설계 및 해석 (Design and Analysis of Illumination Optics for Image Uniformity in Omnidirectional Vision Inspection System for Screw Threads)

  • 이창훈;임영은;박근;나승우
    • 한국정밀공학회지
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    • 제31권3호
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    • pp.261-268
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    • 2014
  • Precision screws have a wide range of industrial applications such as electrical and automotive products. To produce screw threads with high precision, not only high precision manufacturing technology but also reliable measurement technology is required. Machine vision systems have been used in the automatic inspection of screw threads based on backlight illumination, which cannot detect defects on the thread surface. Recently, an omnidirectional inspection system for screw threads was developed to obtain $360^{\circ}$ images of screws, based on front light illumination. In this study, the illumination design for the omnidirectional inspection system was modified by adding a light shield to improve the image uniformity. Optical simulation for various shield designs was performed to analyze image uniformity of the obtained images. The simulation results were analyzed statistically using response surface method, from which optical performance of the omnidirectional inspection system could be optimized in terms of image quality and uniformity.

머신 비전을 이용한 카 시트 쿠션 프레임 검사 시스템 개발 (Development of an Inspection System for Car Seat Bottom Cushion Frame Using Machine Vision)

  • 조셀리토;정호;장봉춘
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2007년도 춘계학술발표논문집
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    • pp.253-255
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    • 2007
  • The increasing requirement for consistency and quality in the automotive industry started the development of a Machine Vision Inspection System (MVIS) for a car seat bottom cushion frame with the goal of providing a higher precision Inspection System with minimal components and less human intervention. The modifications made to an existing PC-based MVIS were shown to improve the accuracy and precision of the system. By using four monochrome cameras, the working distance was lowered and the image distortions were lessened without resorting to extensive image processing. The inspection scripts were evaluated if it could recognize good and bad products and were shown to be robust and able to reach an acceptable level of precision. It was also shown that the amount of human interaction was lessened.

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CV Joint 측정시스템용 Pre-Position 장치 개발에 관한 연구 (Development of Pre-Position device for CV Joint Measurement System)

  • 김동우;박광수;김봉준;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.156-159
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    • 2005
  • The outer race of CV(constant velocity) joint is an important load-supporting automotive put that transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. To guarantee the dimensional accuracy of the forged CV Joint, the quick and precise measurement is required to increase the inspection speed of forged products. Therefore in this study, PP(Pre-Position) Device to decrease the inspection time of measuring system has been developed to cope with forging cycle time. The measured inspection time confirms that the PPD is very effective in decreasing inspection time.

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경계 추출 및 처리를 통한 다이아몬드 휠 검사 (Inspection of Diamond Wheel through Boundary Detection and Processing)

  • 하종은
    • 제어로봇시스템학회논문지
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    • 제22권11호
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    • pp.932-936
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    • 2016
  • In this paper, we present a method for the inspection of diamond wheels. In total, six items, including height, radius, and angle, need to be checked during the manufacturing of a diamond wheel. Automatic inspection through image processing is presented in this paper. First, a contour corresponding to the boundary of the diamond wheel is extracted from an image. Next, control points are selected by processing the contour. Seven control points are detected and used for the computation of the required item. Detailed procedures for the computation of the height, radius, and angle using control points are presented in this paper. Experimental results show the feasibility of the presented method.

자동차 정기검사에서 제동력 검사의 신뢰성 향상에 관한 연구 (A Study on Increasing Reliability of Braking Force Inspection During Regular Inspection of Vehicles)

  • 오상엽
    • 대한기계학회논문집A
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    • 제40권8호
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    • pp.725-729
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    • 2016
  • 국내 운행자동차의 정기 자동차검사, 자동차 안전 및 배출가스 검사는 자동차관리법(1995년)에 따라 교통안전공단과 민간 자동차업체에서 수행해오고 있다. 특히, 적합한 검사 시스템과 방법으로 개발된 안전 검사는 자동차 안전과 서비스 품질의 신뢰성을 향상시키고 국민의 건강을 보호하는데 모든 노력을 다하고 있다. 따라서 본 연구에서는 동적 제동력 검사와 정적 제동력 검사를 비교함으로서 현재 정기 자동차검사에서 제동력 검사 방법의 신뢰성을 통계적으로 연구하여, 현재 제동력 검사 방법의 특성 및 문제점을 분석하였다. 결과로서 동적 제동력 검사장비(H)에 있어서, 진입 자동차속도에 따른 제동력비의 평균 보정계수(y=18.61+2.18x)를 산정하였다.

연료분사정보 표시장치를 통한 자동차 연비향상 효과에 대한 실험적 연구 (A Study on Reduction of Fuel Consumption by Displaying Fuel Injection Data for Drivers)

  • 고광호
    • 한국자동차공학회논문집
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    • 제18권4호
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    • pp.115-120
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    • 2010
  • The reduction rate of fuel consumption by showing the fuel injection data for driver was measured in this study. The fuel injection data are composed of injection period, real time fuel economy and average fuel economy. The fuel consumption was measured by processing the voltage signal of injector and driven distance by GPS sensor. The fuel consumption was reduced by driving more carefully, i.e driving more steady without sudden acceleration and deceleration watching these fuel injection data. The reduction rate was up to 37% and the rate increased as the driver is customed to this driving pattern.

자동차 부품 카시트 프레임 검사를 위한 머신비전 개발 (Development of a machine vision system for automotive part car seat frame inspection)

  • 넬슨 안드레이;장봉춘
    • 한국산학기술학회논문지
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    • 제12권4호
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    • pp.1559-1564
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    • 2011
  • 본 논문에서는 생산 현장에서 작업자가 육안으로 하고 있는 자동차 부품 카시트 프레임의 전수(全數) 검사를 위한 머신 비전 시스템의 개발에 관한 연구를 다룬다. 이러한 제안된 머신비전 검사시스템은 생산 현장에서 날로 증가하는 품질 향상에 대한 요구와 수요를 충족시키기 위해 설계되었다. 이 컴퓨터 기반의 검사시스템은 실시간으로 제품의 다양한 결함들에 대한 품질 검사를 할 수 있도록 설계되었다. 본 연구의 검사방법에 사용된 소프트웨어는 NI-LabVIEW가 사용하였으며, LabVIEW Vision 이미지 함수를 사용하여 검사 프로그램을 개발하였다. 개발된 검사 알고리즘은 생산 부품의 실시간 검사에 적용 될 수 있으며, 검사 영역과 설정 값을 비전 시스템 운용자가 설정할 수있도록 프로그램이 만들어져 검증되었다. 제안된 검사시스템은 카시트 프레임 검사를 성공적으로 수행하였다.

Two-module robotic pipe inspection system with EMATs

  • Lee, Jin-Hyuk;Han, Sangchul;Ahn, Jaekyu;Kim, Dae-Hyun;Moon, Hyungpil
    • Smart Structures and Systems
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    • 제13권6호
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    • pp.1041-1063
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    • 2014
  • This work introduces a two-module robotic pipe inspection system with ultrasonic NDE device to evaluate the integrity of pipe structures. The proposed robotic platform has high mobility. The two module mobile robot platform overcomes pipe obstacle structures such as elbow, or T-branch joints by cooperative maneuvers. Also, it can climb up the straight pipeline at a fast speed due to the wheel driven mechanism. For inspection of pipe structure, SH-waves generated by EMAT are applied with additional signal processing methods. A wavelet transform is implemented to extract a meaningful and specific signal from the superposed SH-wave signals. Intensity ratio which is normalized the defect signals intensity by the maximum intensity of directly transmitted signals in the wavelet transforms spectrum is applied to evaluate defects quantitatively. It is experimentally verified that the robotic ultrasonic inspection system with EMAT is capable of non-destructive inspection and evaluation of defects in pipe structure successfully by applying signal processing method based on wavelet transform.

자동차 프레스공정의 자동검사/계측시스템 (Automated Inspection/Measuring System for Automotive Press Line)

  • 정원;신현명;박종락
    • 한국경영과학회지
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    • 제16권2호
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    • pp.79-79
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    • 1991
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.