• Journal of Welding and Joining
• /
• 제27권2호
• /
• pp.57-62
• /
• 2009

This research was carried out to improve the productivity in the subassembly process of shipbuilding through optimal work planning for the shortest work time. The work time consist of welding time, moving time of gantry, teaching time of robot and robot motion time. The shortest work time is accomplished by even distribution of work and the shortest welding sequence. Even distribution of work was done by appling the simple algorithm. The shortest work sequence was determined by using GA. The optimal work planning decreased the total work time of the subassembly process by 4.1%. The result showed the effectiveness of the suggested simple algorithm for even distribution of work and GA for the shortest welding sequence.

• 한국안전학회지
• /
• 제15권3호
• /
• pp.108-114
• /
• 2000

The work posture impose additional stress upon human workers so that it should be carefully considered in designing works. However, we have a lot of manufacturing plants which convert their standing workplace to sedentary one. To confirm the validity of that trend, the authors conducted an experimental study, and compared the results. The results of the EMG and the self-cognitive symptoms, in general, showed a correspondent trend that the sedentary work posture was rated more comfortable. At the beginning of the work, complaint of the lowerback was higher whereas that of the lower leg and the feet went higher as the time elapsed. If the weight of workpiece were heavier than 500g, increasing rate of bodily discomfort in the sedentary posture were greater than that of the standing posture. In the meanwhile, the standing posture was consistently superior to the sedentary posture in its performance. Thus, in conclusion, for a light assembly work, sedentary work posture would be recommendable because bodily discomfort would be larger irrespective of the small increase of performance increase.

• 대한인간공학회:학술대회논문집
• /
• 대한인간공학회 1997년도 추계학술대회논문집
• /
• pp.433-436
• /
• 1997

Automobile assembly tasks consist of many kinds of manual work which are very stressful to workers because of repetitive poor working postures and dealing heavy weights. To decrease the level of workload, it is necessary to evaluate the workload quantitatively. In this study, a workload evaluation method based on EMG was experimentally evaluated. We measured EMG at 6 main muscles with 2 healthy male workers during doing 9 assembly tasks, which were selected as high workload jobs. The tasks were decomposed into 36 elementary tasks. The workload was calculated through an equation with %MVIS and work duration time. To evaluate the result, subjective discomfort on the tasks was assessed by 29 workers. By the calculated workload, we were able to ranked the workload of tasks, elementary tasks. The comparison between the EMG-based workload and subjective rating showed a positive correlation(P-value=0.0246). We think it is possible to adapt the EMG-based workload evaluation technique to all assembly tasks by expending the experi- ment size.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2005년도 ICCAS
• /
• pp.1118-1122
• /
• 2005

In order to keep production balance at a mixed-model assembly line and a painting line, large WIP(Work- In-Process) inventories are required between two lines. To increase the efficiency of line handling through reducing the inventories under this circumstance, this paper concerns with a sequencing problem for a mixed-model assembly line that includes a painting line where the uncertain elements regarding the defective products exist. Then, we formulate a new type of the sequencing problem minimizing the line stoppage time and the idle time with forecasting the supply time of the products from the painting line. Finally, we examine the effectiveness of the proposed sequencing through computer simulations.

• 한국산학기술학회논문지
• /
• 제20권8호
• /
• pp.657-661
• /
• 2019

자동차 산업은 전 세계적으로 매출액이 1조 달러가 넘고 1천만 명 이상을 고용하고 있는 세계최대 제조업으로서, 약 2만 여개의 부품으로 완성되는 복합적 성격의 대표적인 산업이며 자동차 조립공정은 도장된 차체에 약 3천여 종의 내장, 계기판, 시트, 유리, 엔진, 트랜스미션, 차축 등의 유닛(Unit)을 조립하는 노동집약적 공정으로, 타 공정에 비해 자동화 비율이 가장 낮은 특징을 가지고 있다. 또한, 현재의 자동차 조립공정은 작업자의 조립작업에 대한 실시간 모니터링이 이루어지고 있지 못한 실정으로, 작업자의 작업 공구위치 측정시스템의 도입을 통해 공구의 위치를 실시간으로 파악하고 분석하여 일관된 작업 순서를 지시하면서 작업의 누락 및 가감을 체크한다면, 자동차 제조공정에서 발생할 수 있는 불량을 사전에 차단하여 조립공정의 생산성 및 품질향상을 이룰 수 있다. 따라서 본 논문에서는 작업자의 작업공구 위치 측정 시스템의 도입을 통해 일관된 작업 순서를 지시하면서 작업의 누락 및 가감을 체크하고, 제조공정에서 발생할 수 있는 조립불량을 사전에 차단하여 조립공정의 생산성 및 품질향상을 이룰 수 있는 실시간 공구 위치추적 시스템의 구성을 위하여 UWB(Ultra Wide Band) 무선측위를 활용한 공구의 실시간 위치추적시스템을 개발하고 그 효용성을 증명하고자 한다.

• 한국안전학회지
• /
• 제23권5호
• /
• pp.119-124
• /
• 2008

Many automobile assembly workers often do several cycles of tasks continuously, i.e., without breaks, to get a longer break. This is not recommended since the dose of fatigue increases exponetially with time and it takes much longer time to recover. In this study, a laboratory experiment was conducted to investigate the effect of work/rest schedules on workload of a repetitive upper-limb task. Eleven male subjects participated in the experiment, in which simulated screw driving tasks were carried out repetitively with 3 different work/rest schedules: standard breaks(1 cycle of work at a time, 60 20-s breaks), medium breaks(5 cycles of work at a time, 12 100-s breaks), and long breaks(10 cycles of work at a time, 6 200-s breaks). The result showed that medium- and long-breaks schedules significantly increased the level of perceived discomfort and %HRR as compared to the standard-break schedule. The subjects' preference was not statistically different among work/rest schedules, which might be caused from the absolutely low level of workload of the experimental tasks. From the results, it is recommended to have frequent and shorter breaks rather than infrequent and longer breaks to decrease the level of physical workload. A more expanded studies, however, should be carried out to provide more practical safety guidelines on the work practice of continuous working without breaks among automobile assembly workers.

• 한국산업융합학회 논문집
• /
• 제26권3호
• /
• pp.463-470
• /
• 2023

In this study, an electronic parts assembly training system using Leap Motion was developed in consideration of the processes actually operated in the assembly process of electronic products. Based on Leap Motion and Oculus VR equipment, the system was developed to transfer user's hand movement data in real time and convert it into hand movement in virtual space so that electronic parts assembly simulation can be performed step by step. Through this, it was confirmed that the user can obtain an experience similar to the actual electronic parts assembly work, prevent errors that may occur during the assembly process, and improve proficiency. It is expected that this thesis will provide directions for the quality improvement and development of various education and training programs for virtual reality-based manufacturing processes.

• 경영과학
• /
• 제13권2호
• /
• pp.25-48
• /
• 1996

Mixed Model Assembly Lines (MMALs) are increasingly used to produce differentiated products on a single assembly line without work-in-process storage, Usually, a typical MMAL consists of a number of (1) stations doing exactly the same operation on every job, (2) stations involving operations with different choices, and (3) stations offering operations that are not performed on every job, or that are performed on every job but with many options. For stations of the first type there is no sequencing problem at all. However, for the second type a set-up cost is incurred each time the operation switches from one choice to another. At the third type of stations, different models, requring different amounts and choices of assembly work, creates an uneven flow of work along the line and variations in the work load at these stations. When a subsequence of jobs requires more work load than the station can handle, it is necessary to help the operations at the station or to complete the work elsewhere. Therefore, a schedule which minimize the sum of set-up cost and utility work cost is desired. So this study has developed Fixed Random Ordering Rule (FROR), Fixed Ascending Ordering Rule (FAOR), Fixed Descending Ordering Rule, and Extended NHR (ENHR). ENHR is to choose optimal color ordering of each batch with NHR, and to decide job sequence of the batch with it, too. As the result of experiments, ENHR was the best heuristic algorithm. NHR is a new heuristic rule in which only the minimum addition of violations from both partial sequence and unassigned sequence at every branch could be considered. And this is a heuristic sequencing rule for the third type of stations at MMAL. This study developed one more heuristic algorithm to test the performance of NHR, which is named as Practical Heuristic Rule (PHR).

• 한국산업보건학회지
• /
• 제16권3호
• /
• pp.276-283
• /
• 2006

Work-related musculoskeletal disorders (WMSDs) were a major source of disability and lost work time after 'Foreign Currency Crisis(1998-2000)' in Korea. There is considerable evidence documenting the association between psychosocial risk factors and work disability due to WMSDs. But, there is not much in Korea. The present study aimed to explore the predictive association between the changed working conditions and WMSDs after 'Foreign Currency Crisis' in Korea. A study sample of 8,670 automobile assembly workers were recruited for this study. A structured-questionnaire was used to assess general characteristics, working conditions, and information concerning medical treatment of WMSDs. After adjustment for sociodemographic factors, increased overtime work(OR=1.22), daily work time(OR=1.20), work speed (OR=1.32), number of workers(OR=0.83), supervisory control(OR=1.39), physical load(OR=1.39), and mental load (OR=1.25) were all founded to be significantly associated with WMSDs. This study has shown the importance of changed working conditions in the occurrence of WMSDs. Therefore, it will be necessary to reduce WMSDs with controlling both physical and psychosocial factors.

• 대한산업공학회지
• /
• 제33권2호
• /
• pp.254-264
• /
• 2007

This paper considers a scheduling problem to minimize the total weighted completion time in the two-stage assembly-type flowshop. The system is composed of multiple fabrication machines in the first stage and a final-assembly machine in the second stage. Each job consists of multiple components, each component is machined on the fabrication machine specified in advance. The manufactured components of each job are subsequently assembled into a final product on the final-assembly machine. The objective of this paper is to find the optimal schedule minimizing the total weighted completion time of jobs. Three lower bounds are derived and tested in a branch-and-bound (B&B) Procedure. Also, three heuristic algorithms are developed based on the greedy strategies. Computational results show that the proposed B&B procedure is more efficient than the previous work which has considered the same problem as this paper.