• Title/Summary/Keyword: Assembly Work

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0-1 Pprogramming Formulations for Assembly Line Balancing of Large-Sized Pproduct (대형제품의 조립라인 밸런싱을 위한 0-1 정수계획모형)

  • Kim, Y.G.;Kwon, S.H.
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.1
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    • pp.55-65
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    • 1992
  • There are takes performed on only one side (right side or left side) of the assembly line, and task groups in which the tasks are more related to one another like a subassembly. In the Assembly Line Balancing (ALB) of the large-sized product such as bus and truck, the side on which tasks are performed and the related task groups should be considered to improve work methods and to appropriately lay out parts and facilities in the line. In this paper, presented are the 0-1 programming formulations for the ALB with the constraints of assigning the same side tasks to the station. The objective of minimizing the number of stations is combined with the objective that the total number of the related task groups handled by all the stations is minimized. Also, proposed are the methods of reducing the number of variables and constraints, and of determining the station to which subassembly tasks are assigned.

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Sequencing for a mixed model assembly line in just-in-time production system (JIT 상황하에서 다품종 조립라인 작업물 투입 순서 결정 방안)

  • Hwang, Hark;Jeong, In-Jae;Lim, Joon-Mook
    • Korean Management Science Review
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    • v.11 no.1
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    • pp.91-106
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    • 1994
  • In mixed model assembly lines, products are assembled seqeuntially that have different combination of options specified by customers. In just in time (JIT) environment, production smoothing becomes an important issue for sub-lines which supply the necessary parts to each workstation of the assembly line. Another important issue is to avoid line stopping caused by work overload in workstations. To find a sequence which minimizes the costs associated with line stoppage and the option parts inventory level, a nonlinear mixed integer programming is formulated. Recognizing the limit of the Branch and Bound technique in large sized problems, a heuristic solution procedure is proposed. The performance of the heuristic is compared with the Branch and Bound technique through randomly generated test problems. The computational results indicate that on the average the heuristic solutions deviate approximately 3.6% from the optimal solutions.

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A Heuristic Method for Assembly Line Balancing of Large-Sized Product (대형제품의 조립라인 밸런싱을 위한 Heuristic 기법)

  • Kim, Y.G.;Kwon, S.H.;Cho, M.R.
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.2
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    • pp.51-61
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    • 1991
  • This paper presents a heuristic method for the Assembly Line Balancing(ALB) of the large-sized product. In the ALB problem of the large-sized product such as bus and truck, the assignments of the Related Task Groups(RTG), the same side tasks, and team tasks should be considered. In this paper, a new concept of the RTG and two kinds of assignment rules are proposed to resolve the above considerations. The first assignment rule allots the RTG with the constraint of the same side tasks to the station while the second allots the RTG to the station, relaxing the above constraint to increase the applicability of the method. An assignment rule for team tasks is also presented. The benefits of the method are to improve work methods, to give more job satisfaction to workers, and to allow greater flexibility in the design of assembly lines.

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Development of Branch Processing System Using WebAssembly and JavaScript

  • Choi, Moon-Hyuk;Moon, Il-Young
    • Journal of information and communication convergence engineering
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    • v.17 no.4
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    • pp.234-238
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    • 2019
  • Existing web applications and services have historically been implemented using JavaScript. However, new technologies such as artificial intelligence, the Internet of Things, and Big Data are being developed as part of the Fourth Industrial Revolution. With the definition of the HTML5 web standard, services (such as the technologies mentioned above) that were previously not available through the Web become available. These services, however, need to have the same performance as native applications, and implementing these services will require new technologies. Therefore, additional tools that can work on the Web with native performance are needed. In this paper, a system for branching processing was established using JavaScript and WebAssembly, a language that can operate on the Web. This system performs user requests in advance, and requests are branched in a language that produces faster results. Therefore, a service capable of quick response times can be implemented.

A Study on the Performance Analysis of the Dual-arm Robot for the Assembly Task (조립 공정에서 양팔 로봇의 구조에 따른 작업성 평가 방법 연구)

  • Kim, Gi-Hoon;Park, Dong Il;Park, Jong-Woo;Kim, Hwi-Su;Cho, Youngsoo;Jung, Won-suk
    • The Journal of Korea Robotics Society
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    • v.17 no.2
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    • pp.164-171
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    • 2022
  • Recently, interest of a dual arm robot which can replace humans is increasing in order to improve the working environment and solve the labor shortage. Various studies related with design and analysis of dual-arm robots have been conducted because dual arm robots can have various kinematic configurations according to the objective task. It is necessary to evaluate the work performance according to various kinematic structures of the dual arm robot to maximize its effectiveness. In the paper, the performance analysis is studied according to the shoulder configuration and the wrist configuration of the dual-arm robot by using main performance indices such as manipulability, condition number, and minimum singular value by assigning proper weight values to each objective motion. Performance analysis for the robotic assembly process is effectively carried out for each representative dual arm robot configuration.

Design of Vessel Assembly for Fuel Irradiation Test in Reactor (원자로 내 핵연료조사시험용 압력용기조립체 설계)

  • Park, Kook-Nam;Lee, Jong-Min;Chi, Dae-Young;Park, Su-Ki;Lee, Chung-Young;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.383-387
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    • 2004
  • The Fuel Test Loop (FTL) consists of In-Pile Test Section (IPS) and Out-of-Pile System (OPS). The test condition in IPS such as pressure, temperature and quality of the main cooling water, can be controlled by the OPS. The FTL has been developed to be able to irradiate three pins to the core irradiation hole (IR1 hole) by considering for its utility and user's irradiation requirement. The IPS vessel assembly (IVA) consists of IPS head, outer pressure vessel, inner pressure vessel, inner assembly and test fuel carrier. The IVA is approximately 5.6 m long and fits within a 74 mm in diameter envelope over the full height of the chimney. Above the top of the chimney, the head of the IPS is enlarged to allow the closure flanges and pipe work connections. IVA was designed to test the CANDU and PWR nuclear fuel pin together. Specially, wished to minimize interference by nuclear fuel change in design and synthesize these items and shape design for IVA.

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A Mathematical Model for Converting Conveyor Assembly Line to Cellular Manufacturing

  • Kaku, Ikou;Gong, Jun;Tang, Jiafu;Yin, Yong
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.160-170
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    • 2008
  • This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

The Qualification Test of KSLV-I(NARO) Assembly Complex

  • Jin, Seung-Bo;Cho, Byoung-Gyu;Lee, Chang-Bae;Chun, Young-Doo;Seo, Dong-Chan;Chung, Eui-Seung
    • Bulletin of the Korean Space Science Society
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    • 2009.10a
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    • pp.49.1-49.1
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    • 2009
  • Ground Complex, which is located at Naro Space Center, consists of Assembly Complex(AC) and Launch Complex(LC) which is necessary for successful launch of KSLV-I(NARO). AC consists of Assembly/Testing Building(ATB), Payload Processing Building(PPB), Kick Motor Building(KMB). The purpose of AC is accepting of KSLV-I components, testing, checkout, assembly(disassembly) of the launch vehicle(LV), readiness for transferring LV to LC, accepting of integrated Launch Vehicle(ILV) in case of launch cancellation and short/long time storage, and so on. Qualification tests(QT) for the total system at AC are carried out to check hardware used for operations with first stage unit mockup, upper stage unit Mockup and integrated mockup(GTV). The qualification tests is carried out according to program and procedures of QT. By course of this process, AC is certificated that all the systems and facilities of AC are guaranteed by the fulfillment of technological operations envisioned in the program of qualification tests during the work with the mock-up.

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Work Time Analysis of Rebar Fabrication Method in Beam Construction. (보 철근공사 조립공법별 작업시간분석)

  • Kim, Ju-Yong;Kim, Min-Ku;Kim, Young-Kil;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.8-9
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    • 2019
  • The rebar work is a labor intensive construction work with a high labor cost ratio. It is difficult to manage the productivity, construction time, and safety of rebar work. The problem of productivity decreased in rebar construction is due to a lack of workers according to the aged workers. Partial prefabrication rebar can be an alternative solution to productivity decreased in rebar work. The characteristic of partial prefabrication method is that time consuming component such as stirrup of beam assemble in factory and others assemble in site. Therefore, in this study, the time required for each rebar assembly method is measured and analyzed to confirm the possibility of productivity improvement.

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A Work Improvement Study by Motion-Time Analysis (동작시간분석에 의한 작업개선연구 -PCB조립작업을 사례로-)

  • 박성학
    • Journal of the Korean Professional Engineers Association
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    • v.16 no.3
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    • pp.33-40
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    • 1983
  • This paper is one of the case studies to improve the labor productivity of PCB assembly through Work Factor motion-time analysis and the application of the motion economy principles and the human factors engineering theory. In result, we can improve 129% of the labor productivity by using a rotary table for the parts delivery. Therefore, it is expected that this result can be used for a lot of the manual works of the small and medium-sized industries especially.

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