• 제목/요약/키워드: Assembly Characteristic

검색결과 157건 처리시간 0.031초

Development and Implementation of a Skill Transfer System for a Self-Tapping Screw-Tightening Operation

  • Matsumoto, Toshiyuki;Doyo, Daisuke;Shida, Keisuke;Kanazawa, Takashi
    • Industrial Engineering and Management Systems
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    • 제10권3호
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    • pp.209-220
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    • 2011
  • Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness of self-tapping screw-tightening operations is that screws can easily be tightened at a non-right angle, thus resulting in an improper tightening strength. Increases in outsourced workers have reduced labor costs, but the accompanying high worker fluidity means that new workers are more frequently introduced into factories. It is necessary to train new workers for self-tapping screw-tightening operations, which occupies a considerable portion of ordinary assembly works. The purpose of this study is to develop and implement a skill transfer system for the operation. This study (1) proposes a set of characteristic values for evaluating the quality of the operation and develops a device that can measure these values; (2) proposes criteria for evaluating the resultant quality of the tightening; and (3) develops a skill training system for better work performance. Firstly, sets of characteristic values for evaluating the quality of the operation, namely, torque, vertical pressure forces and horizontal vibration forces, are proposed. A device that can measure these values is developed. Secondly, criteria for evaluating the resultant quality of the tightening are identified, involving tightening torque, maximum vertical pressure and timing, vibration area during the processing and tightening period, and work angle. By using such parameters, workers with the proper aptitude can be identified. Thirdly, a skill training system for the operation is developed. It consists of screwdriver operation training and screw-tightening training with feedback information about the results of the operation. Finally, the validity of the training system is experimentally verified using new operators and actual workers.

후륜 구동 자동차의 슬립 인 튜브 프로펠러 샤프트의 진동특성에 관한 연구 (A Study on the Vibration Characteristic of Slip-In Tube Propeller Shaft in FR Automobile)

  • 이혜진;황재혁;김승수;변정무;김응주;차달준;강상욱;변원용
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 춘계학술대회논문집
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    • pp.309-313
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    • 2006
  • Many researchers have studied on the lightness of automobile. These researches are such as a body shell, sub frame, fuel tank, engine etc. The transmission Part is a magnitude one in the aspect of weight. A drive shaft (propeller shaft) transmits the engine power to rear differential gear assembly. It is used in the compact car that is a single drive shaft. But in the case of long body cars such as SUV (Sports Utility Vehicle), truck and large vehicle, two or three divided drive shaft are used to prevent the vibration damage from a drive shaft that has been taken high torsion and rotation. This multi-divided drive shaft structure is so heavy because it is assembled by yoke, center bearing and solid spline axis. When the rear axle move up and down, the spline shaft adjust the variation of a length between the transmission and rear axle gearbox. In this paper, it is studied in the experimental method that is a bending vibration characteristic of slip in tube shaped propeller shaft. This type propeller shaft is developed to combine the spline axis with drive shaft and can be light in weight of transmission part.

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유한요소법을 이용한 공기 순환 방식의 골프화 설계에 관한 연구 (1Analysis of Outsole in Golf shoes by using Finite Element Method)

  • 송우진;김용욱;문병영;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.224-228
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    • 2001
  • This paper presents the analyzing method of golf shoes and shows design technique including air-cycled pump in the midsole. The golf shoes are analyzed by using the finite element method for the optimization in design by considering the configuration of midsole and outsole, which compose the golf shoes. Also the optimum size of air-cycled pump in the midsole is examined. Standard human pressure values for boundary conditions are adoped for the finite element analysis. The unknown constants of the strain energy function of Ogden type are observed in accordance with the axial tension test. By using the commercial FEM software for nonlinear analysis, MARC V7.3, the strains and the values of volume change for midsole and outsole are obtained, respectively. As a result, it can be concluded that these values in the midsole and the outsole are different depending on the characteristic of elastomer. More precise investigation about the assembly of two parts, which represent midsole and outsole, is under studying.

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자동차 클러치 다이어프램 스프링의 유한요소해석 및 최적설계 (Finite Element Analysis and Optimal Design of Automobile Clutch Diaphragm Spring)

  • 이춘열;채영석;권재도;남욱희;김태형
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1616-1623
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    • 2000
  • A diaphragm spring is an important component of a clutch assembly, characteristics of which depends largely on that of a diaphragm spring. A diaphragm spring is subject to high stress concentration in driving condition, which frequently causes cracks and fracture around finger area. In this paper, behavior of a diaphragm spring is analysed by finite element method to calculate sensitivity of design parameters, which is used to perform optimal design of diaphragm spring shape. As an object function, hoop stresses are taken and minimized to improve durability. Characteristics of the diaphragm is used as equality constraint to maintain the original design purpose and sequential linear programming(SLP) is utilized as an optimization tool. With optimized design, it is verified that concentrated stress is decreased maintaining release load characteristic.

파워팩 상태의 가스발생기 동적 연소 특성 분석 (Analysis of Pressure Fluctuations in a Gas Generator Assembled in a Powerpack)

  • 서성현;한영민;최환석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 춘계학술대회 논문집
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    • pp.145-148
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    • 2009
  • 연료 과농 가스발생기의 연소시험이 파워팩 환경에서 수행되었다. 가스발생기는 파워팩 환경에서 특성 길이 증가로 인해 축 방향 연소 불안정에 취약하다. 가스발생기 후단에 압력 강하를 위해 삽입한 오리피스는 축 방향 연소 안정성을 향상시켜주는 것으로 확인되었다. 연소실과 추진제 매니폴드에서 측정한 압력 섭동의 세기는 연소실 압력의 제곱에 비례하여 증가하였다. 특히 연료 매니폴드 내의 압력 섭동이 산화제 매니폴드 또는 연소실 압력 섭동보다 약 2배 이상 크게 발생하였다. 주파수 분석 결과, 연료 매니폴드 압력 섭동은 비선형적인 특성을 내포하고 있는 것으로 파악되었다.

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현장측정을 통한 기존 분기기용 목침목과 개량 분기기 부절침목의 동적거동 비교평가 (Dynamic Behavior Evaluation for Split PC sleeper using the Field Test)

  • 엄주환;이창훈;엄기영
    • 한국철도학회논문집
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    • 제9권6호
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    • pp.746-752
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    • 2006
  • The major objective of this study is to investigate the dynamic behavior evaluation of split PC sleepers for railway turnout by the field test. In railway engineering, a turnout is necessary to allow a vehicle to move from one track to another. So, turnout is required very complex railway technologies such as lolling stock, track. In reference to conventional line speed-up and improvement railway, accurate assembly of turnout affects travel ins qualify of turnout area and running safety. Because of heavy weight and a large volume of the long sleeper used to turnout and car limit, transport and the prerequisite for trouble-free transport of the factory pre-assembled major turnout components is achieved through division of long sleepers. The one of the advantages for using a split sleeper is to reduce the dynamic vibration according to the information of developed nations. Therefore, we investigate the characteristic of dynamic behaviors of split sleepers which are adopted for the first time to improve performance of turnout From the field test results of the split sleeper, it is evaluated that the modification of weight, material and stiffness compared with wood sleeper is very effective for the ballast safety. However, the decrease in vibration of split sleeper was not found out.

Development of Moving Alternating Magnetic Filter Using Permanent Magnet for Removal of Radioactive Corrosion Product from Nuclear Power Plant

  • M. C. Song;Kim, S. I.;Lee, K. J.
    • Nuclear Engineering and Technology
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    • 제34권5호
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    • pp.494-501
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    • 2002
  • Radioactive Corrosion Products (CRUD) which are generated by the neutron activation of general corrosion products at the nuclear power plant are the major source of occupational radiation exposure. Most of the CRUD has a characteristic of showing strong ferrimagnetisms. Along with the new development and production of permanent magnet (rare earth magnet) which generates much stronger magnetic field than the conventional magnet, new type of magnetic filter that can separate CRUD efficiently and eventually reduce radiation exposure of personnel at nuclear power plant is suggested. This separator consists of inner and outer magnet assemblies, coolant channel and container surrounding the outer magnet assembly. The rotational motion of the inner and outer permanent magnet assemblies surrounding the coolant channel by driving motor system produces moving alternating magnetic fields in the coolant channel. The CRUD can be separated from the coolant by the moving alternating magnetic field. This study describes the results of preliminary experiment performed with the different flow rates of coolant and rotation velocities of magnet assemblies. This new magnetic filter shows better performance results of filtering the magnetite at coolant (water). How rates, rotating velocities of magnet assemblies and particle sizes turn out to be very important design parameters.

열가소성 플라스틱 흡기 터보차져호스의 설계 변수에 따른 차량 실내 소음에 미치는 영향에 관한 연구 (A study on influence of vehicle interior noise according to design parameters of thermoplastic turbo charger intake hose)

  • 진용선;윤지용;이춘수
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
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    • pp.367-368
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    • 2012
  • In resent years, engineering thermoplastics represent a means for designers to integrate parts, facilitate assembly, reduce weight and lower the costs of their parts to improve the fuel efficiency and competitiveness of the cars. Thermoplastic turbo charger intake hose is one of most sophisticated application in thermoplastics under the hood. Used as part of weight & cost reduction and performance improvement program, thermoplastic turbo charger intake hose has been developed as rubber and metal replacement. For optimized product, NVH performance is a important criteria while keeping same durability required with current system. Though a number of studies have been conducted on the resonator hose and its analytical models, the most of studies were focused on transmission loss itself. This paper presents contribution of vehicle interior noise according to design parameters like profile, bellows type, bellows position, material characteristic. And we will review the design guidance for optimized product of thermoplastic turbo charger intake hose.

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Nanoscale Floating-Gate Characteristics of Colloidal Au Nanoparticles Electrostatically Assembled on Si Nanowire Split-Gate Transistors

  • Jeon, Hyeong-Seok;Park, Bong-Hyun;Cho, Chi-Won;Lim, Chae-Hyun;Ju, Heong-Kyu;Kim, Hyun-Suk;Kim, Sang-Sig;Lee, Seung-Beck
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제6권2호
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    • pp.101-105
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    • 2006
  • Nanoscale floating-gate characteristic of colloidal Au nanoparticles electrostatically assembled on the oxidized surface of Si nanowires have been investigated. The Si nanowire split-gate transistor structure was fabricated by electron beam lithography and subsequent reactive ion etching. Colloidal Au nanoparticles with ${\sim}5$ nm diameters were selectively deposited onto the Si nanowire surface by 2 min electrophoresis. It was found that electric fields applied to the self-aligned split side gates allowed charge to be transferred on the Au nanoparticles. It was observed that the depletion mode cutoff voltage, induced by the self-aligned side gates, was shifted by more than 1 V after Au nanoparticle electrophoresis. This may be due to the semi-one dimensional nature of the narrow Si nanowire transport channel, having much enhanced sensitivity to charges on the surface.

레이저웰딩기술을 이용한 고속 광통신용 송신모듈 제작 및 특성 연구 (Characteristics of High Speed Optical Transmitter Module Fabricated by Using Laser welding Technique)

  • 강승구;송민규;장동훈;편광의
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1995년도 추계학술대회 논문집 학회본부
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    • pp.552-554
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    • 1995
  • In long-haul high speed optical communications, the distance between a transmitter and a receiver depends on the amount of light coupled to a single mode optical fiber from the laser diode(LD) as well as the LD characteristic itself. And the transmitter module must have long lifetime. high reliability, and even simple structure. Such points have induced laser welding technique to be a first choice in opto-electronic module packaging because it can provide strong weld joint in a short time with very small coupling loss. In this paper, packaging considerations and characteristics for high speed LD modules are discussed. They include optical path design factors for larger aligning tolerance, and novel laser welding processes for component assembly. For low coupling loss after laser welding processes, the optical path for optimum coupling of a single mode optical fiber into the LD chip was designed with the GRIN lens system providing sufficiently large aligning tolerance both in the radial and axial directions. The measured sensitivity of the LD module was better than -33.7dBm(back to back) at a BER of $10^{-10}$ with a 2.5Gbps NRZ $2^{23}-1$ PRBS.

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