• 제목/요약/키워드: Asperity height

검색결과 18건 처리시간 0.018초

Calculation of Mixed Lubrication at Piston Ring and Cylinder Liner Interface

  • Cho, Myung-Rae;Park, Jae-Kwon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • 제15권7호
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    • pp.859-865
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    • 2001
  • This paper reports on the theoretical analysis of mixed lubrication for the piston ring. The analytical model is presented by using the average flow and asperity contact model. The cyclic variations of the nominal minimum oil film thickness are obtained by numerical iterative method. The total friction is calculated by using the hydrodynamic and asperity contact theory. The effect of the roughness height, pattern, and engine speed on the nominal minimum film thickness, friction force, ad frictional power losses are investigated. As the roughness height increases, the nominal oil film thickness and total friction force increase. Also, the effect of the surface roughness on the boundary friction is dominant at low engine speed and high asperity height. The longitudinal roughness pattern shows lower mean oil film pressure and thinner oil film thickness compared to the case of the isotropic and transverse roughness patterns.

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수정된 직접 전단 시험기를 이용한 모래와 표면 돌출부를 갖는 플레이트 사이의 마찰 이방성에 대한 연구 (A Study on Friction Anisotropy between Sand and Surface Asperities of Plate Using Modified Direct Shear Test)

  • 이승훈;정성훈
    • 한국지반공학회논문집
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    • 제38권2호
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    • pp.29-38
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    • 2022
  • 마찰 방향에 따른 전단 저항의 이방성을 지반 구조물에서 선택적으로 이용할 수가 있다. 예를 들어서, 축방향으로 하중을 가하는 깊은 기초, 소일 네일링, 타이백 등은 큰 전단 저항이 유발되므로 하중 전달 능력을 증가시키지만, 이와 반대로 말뚝 관입과 흙 시료 채취 등은 최소화된 전단 저항만 유발된다. 기존 연구는 뱀 비늘의 기하학적 형상과 유사한 표면 돌출부를 갖는 플레이트와 흙 경계면에서 유발되는 전단 저항 변화를 확인하였다. 본 논문에서는 표면 돌출부의 형상에 따른 경계면 마찰각의 변화를 정량적으로 평가하였다. 수정된 직접 전단 시험기를 이용하여 상대 밀도가 40%로 조성된 모래 시료에 대해 9개의 플레이트, 2개의 전단 방향(전단 시 돌출부 높이가 증가와 감소하는 방향), 그리고 3개의 초기 수직 응력(100kPa, 200kPa, 300kPa) 조건으로 총 51가지 경우를 실험 하였다. 실험 결과, 전단 응력은 돌출부 높이가 높을수록, 돌출부 길이가 짧을수록, 돌출부 높이가 증가하는 전단 방향에서 크게 나타났다.

Kurtosis를 고려한 3차원 거친 표면의 탄성접촉해석 (The Elastic Contact Analysis of 3D Rough Surface of Nongaussian Height Distribution)

  • 김태완;구영필;조용주
    • 한국정밀공학회지
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    • 제18권10호
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    • pp.53-60
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    • 2001
  • Surface roughness plays a significant role in friction, wear, and lubrication in machine components. Most engineering surfaces have the nongaussian height distribution. So, in this study, contact simulations are conducted for not only gaussian surfaces but also nongaussian surfaces. Nongaussian rough surface considering the kurtosis is generated numerically And the effects of kurtosis on real contact area fraction, average gap, and mean asperity contact pressure are studied. It will be shown that the real contact area fraction and the mean asperity contact pressure are sensitive to the characteristics of surface geometry according to kurtosis.

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톱니형 인공 절리의 시멘트 그라우팅 전.후의 전단거동에 관한 연구 (A Study on the Shear Behaviors of Non-Grouted and Cement Grouted Sawtoothed Artificial Joints)

  • 이영남;천병식;김대영
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2000년도 가을 학술발표회 논문집
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    • pp.721-728
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    • 2000
  • The shear behavior of sawtoothed artificial joints grouted with cement milk was investigated in the laboratory under constant normal stress conditions. Tests were conducted on joints with asperities having inclinations of 16.7$^{\circ}$ and 26.6$^{\circ}$, compresive strengths having 15MPa and 47MPa under a given range of normal stresses varying from 0.76 to 1.91 MPa and at a free condition of pitching, rolling and dilatancy. Results show that the effect of asperities on shear strength increase is significant up to asperity height to grout thickness (t/a) ratio of 0.3∼1.0. Increase of cohesion is the main cause of shear strength increase in cement grouted sawtoothed artificial joints.

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삼각형 돌출부의 크기 및 경사각이 전단파괴 형상 특성에 미치는 영향 (Effect of size and slope angle of tooth-shaped asperity on shear fracturing characteristics)

  • 김원근;최우용;박종덕;이석원
    • 한국터널지하공간학회 논문집
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    • 제15권4호
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    • pp.431-442
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    • 2013
  • 기존의 연구에서 삼각형 돌출부의 크기 즉 돌출부 길이 및 돌출부 경사각 변화에 따른 전단거동 및 파괴 형상 특성에 대한 광범위한 실험적 연구는 부족하였다. 본 연구에서는 직접전단시험기를 사용하여 삼각형 돌출부의 전단거동에 있어서 돌출부의 길이 및 경사각 특성이 표면 돌출부의 파괴 형상 특성에 미치는 영향을 규명하고자 한다. 이를 위하여 돌출부 길이는 4가지로 변환하였고, 수직응력은 3가지로, 그리고 돌출부 경사각은 3개의 각도로 변환하면서 총 36회의 시험을 수행하였다. 시험을 수행한 시편은 3차원 형상측정기를 사용하여 파괴 형상 특성을 정량적으로 분석하였다. 이러한 시험을 통하여, 수직응력 변화에 따른 돌출부의 파괴 형상 특성을 조사하였다. 또한 각각의 경사각에서 돌출부의 길이를 변화시켜 시험을 수행함으로써, 특정 수직응력 하에서 돌출부가 파괴되는 길이 및 높이를 정의하였다.

수치적 방법을 이용한 3차원 거친 표면의 마모 해석 (Numerical Wear Analysis of a Three-dimensional Rough Surface)

  • 김윤지;서준호;김봉준;유용훈
    • Tribology and Lubricants
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    • 제36권4호
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    • pp.232-243
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    • 2020
  • It is essential to predict the amount of wear and surface parameters for a surface where relative motion occurs. In the asperity-based model for wear prediction, only the average contact pressure can be obtained. Hence, the accuracy of wear analysis is poor. In this study, DC-FFT is used to obtain the pressure of each node, and wear analysis is performed by considering the effect of the pressure gradient. The numerical surface generation method is used to create Gaussian, negatively skewed, and positively skewed surfaces for wear analysis. The spatial and height distributions of each surface are analyzed to confirm the effectiveness of the generated surface. Furthermore, wear analysis is performed using DC-FFT and Archard's wear formula. After analysis, it is confirmed that all peaks are removed and only valleys remain on the surface. The RMS roughness and Sk continue to decrease and Ku increases as the cycle progresses. It is observed that the surface parameters are significantly affected by the radius of curvature of the asperity. This analysis method is more accurate than the existing average wear and truncation models because the change in asperity shape during the wear process is reflected in detail.

내연기관 피스톤 링들 사이 가스압력 변동 (Variation of Inter-Ring Gas Pressure in Internal Combustion Engine)

  • 윤정의
    • 한국자동차공학회논문집
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    • 제3권6호
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    • pp.238-249
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    • 1995
  • The gas pressure acting on the rings in internal combustion engine influences the friction and wear characteristics. Inter-ring pressure variation during engine operation results from cylinder gas flow through a piston-ring pack. The flow passages consist of ring end gaps and clearances between the ring and the piston groove. The gas flow in the clearance between the ring and the groove is directly affected by the axial motion of the ring in the groove. In this paper the asperity contact force is newly considered in the prediction of the clearence between the ring and the groove surface. This term must be taken into account physically in case that the clearance get narrow rather than asperity height between the ring and the groove surface. Finally, comparisons of calculated inter-ring gas pressures based on the analytical method are made with the measured ones. The agereement was found to be good below midium engine speed, 3000rpm. In order to obtain accurate analytical results to the extend of high rpm range, it is recommended to include oil ring motion as well as top and second ring in analytical model.

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Tribological approach for the analysis of the pedestrain slipping accident II

  • Kim, Inju
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.662-666
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    • 1996
  • The variations of the surface topographical parameters for the analysis of the pedestrian slip and fall accidents during the sliding friction between the specially prepared floor specimens and three working shoes were investigated. The profile ordinate data for each flooring specimen were obtained at 1.1 .mu.m intervals using a laser scanning confocal microscope system along to the direction of sliding. A number of surface roughness parameters, that is, the centre line average (c.l.a.) and root mean square (r.m.s.) roughness, maximum height (Rtm), maximum mean peak height (Rpm), maximum mean depth (Rvm), and average asperity slope were calculated using a computer program and compared with the dynamic friction results. The analysis showed that the surface parameters undergo marked variations during the sliding process, but the variations were statistically significant. It was found that amongst various surface parameters, the maximum depth (Rvm) and the average asperity slope of the asperities were the biggest variation during the sliding proceeding. This result confirms the previous study and may suggests a new approach to monitoring the flooring environments with their service as the effort to reduce the pedestrain slip accident.

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마찰식 브레이크의 미세 접촉면에 발생된 적열점 현상의 수치적 연구 (Numerical Study of Miro-Contact Surface Induced Hot Spots in Friction Brakes)

  • 김청균;조승현
    • Tribology and Lubricants
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    • 제19권5호
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    • pp.268-273
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    • 2003
  • This paper presents hot spot behaviors on the rubbing surface of disk-pad type brake by using coupled thermal-mechanical analysis technique. The height of micro-asperity on the rubbing surface is usually 2∼3 ${\mu}$m in practical disk brakes. Non-uniform micro-contacts between the disk and the rigid friction pads lead to high local temperature distributions, which may cause the material degradation, and develop hot spots, thermal cracks, and brake system failure at the end for a braking period. The friction temperatures on the rubbing surface of disk brakes in which are strongly related to the hot spot and thermal related wears are rapidly concentrated on the micro-contact asperities during braking. The computed FEM results show that the contact stress, friction induced temperature and thermal strain are highly concentrated on the rubbing micro-contact asperities even though the braking speed and force are small during the braking period. This hot spot may directly produce the slippage and various thermal wears on the brake-rubbing surface.

Friction Characteristics of Piston Ring Pack with Consideration of Mixed Lubrication: Parametric Investigation

  • Kim, Ji-Young;Kim, Jee-Woon;Cho, Myung-Rae;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • 제16권4호
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    • pp.468-475
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    • 2002
  • This paper reports on the friction characteristics of a piston ring pack with consideration of mixed lubrication. The analytical model is presented by using the average flow antral asperity contact model. The effect of operating condition, and design parameters on the MOFT, maximum friction force, and mean frictional power loss are investigated. Piston ring prick shows mixed and hydrodynamic lubrication characteristics. From the predicted results, it was fand that the ring tension and height of surface roughness have great influence on the frictional power losses in a ring pack. Especially, ring tension is a dominant factor for the reduction of friction loss and maintenance of oil film thickness.