• 제목/요약/키워드: As-extruded

검색결과 566건 처리시간 0.028초

금속판재의 하프피어싱 공정에서의 틈새 영향 연구 (Influence of Clearance in Half-piecing of Sheet Metal)

  • 연시모;이슬기;정완진;김종호
    • 소성∙가공
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    • 제22권8호
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    • pp.437-441
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    • 2013
  • Recently, the engraving of letters or a pattern on a product surface has received more attention especially in trying to satisfy the customer requirements. Half-piecing is a protrusion forming process that pierces only 40~50% of the material thickness. In the current study, the half-piercing technique for making clear letters by protruding sheet material was selected and studied. The influence of clearance and penetration depth was investigated by measuring the camber and extruded length of a protrusion after experiments. In addition, a numerical analysis was performed for the same working conditions and compared with experimental results. It is shown that, as the clearance increases, the camber of a protrusion increases rapidly and the extruded length decreases slightly. The deformation pattern around the cutting edge during half-piercing changes from an extrusion mode to a shearing mode as the clearance changes from minus to plus values. It is also confirmed that the experimental results show a good agreement with the numerical analyses.

경추 추간판 탈출증의 유형별 자기공명영상 소견 (Magnetic Resonance Imaging for Each Type of Herniated Cervical Intervertebral Disc)

  • 김함겸
    • 대한방사선기술학회지:방사선기술과학
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    • 제23권2호
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    • pp.21-26
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    • 2000
  • The classification of herniated intervertebral cervical disc types are clinically important, as treatment methods would be slightly different according to the specific type of the herniated disc. 423 patients who suffered from herniated intervertebral cervical discs were tested with Magnetic Resonance Imaging (MRI), to distinguish the type of the herniated discs. The followings are the results ; 1) The age of the patients tested ranged from 16 to 75 years old and the mean age of the patients was 41.4 years of age. 2) There were twice as many male patients, with a ratio of 288 : 135 men to women. 3) 101 patients suffered from single herniated discs, while 322 patients suffered from multi-herniated discs. 4) Of single herniated disc injuries, 52 patients had protruded discs (52%), while 25 patients had extruded discs (25%). 21 Patients (21%) had herniated intervertebral discs between $C_4{\sim}C_5$, and 51 patients (50%), and had the same injury between $C_5$ and $C_6$. 5) Of multi-herniated disc injuries, 140 patients had protruded discs(44%). while 45 patients had extruded discs (14%). 54 patients had both protruded and extruded discs(17%). 36 patients(11%), herniated discs $C_3{\sim}C_6$ ; 69 patients (21%), herniated discs $C_3{\sim}C_7$ ; 47 patients(15%) herniated discs $C_4{\sim}C_6$ and 67 patients(20%) herniated discs $C_5{\sim}C_7$.

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초기 등통로각압출 공정 횟수가 압출된 마그네슘 합금의 이방성에 미치는 영향 (Influence of initial ECAP passes on the anisotropic behavior of an extruded magnesium alloy)

  • 배성환;민경호
    • Design & Manufacturing
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    • 제10권2호
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    • pp.34-38
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    • 2016
  • In this paper, a transversely isotropic behavior of AZ31 Mg alloy produced by equal-channel angular pressing (ECAP) process was investigated through tensile test and microstructure observation. The effects of initial ECAP pass number on the anisotropic behavior and mechanical properties of the Mg alloy are evaluated after conventional direct extrusion test, which are carried out at a temperature of $200^{\circ}C$. As a result of the tensile test in three directions ($0^{\circ}$, $45^{\circ}$, and $90^{\circ}$ to the extrusion direction of the sheet) at room temperature, elongation of as-extruded AZ31 alloy(ECAP for 0 pass) showed an unusual anisotropic behavior depending on the extrusion direction although the yield strength and tensile strength are similar to the ECAPed AZ31 alloy. After ECAP for 4 passes at $200^{\circ}C$, microstructural observations of ECAPed magnesium alloy showed a significant grain refinement, which is leading to an equiaxed grain structure with average size of $2.5{\mu}m$. The microstructures of the extruded billet are observed by the use of an electron back-scattering diffraction (EBSD) technique to evaluate of the influence on the grain refinement during extrusion process and re-crystallization mechanism of AZ31 Mg alloy.

AZ91 마그네슘합금 절분 및 스크랩의 재활용에 관한 연구 (The study on the recycle for machined chips and scraps of AZ91 magnesium alloy)

  • 이두면;이준서;이치환
    • 자원리싸이클링
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    • 제3권1호
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    • pp.25-31
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    • 1994
  • AZ91 마그네슘합금 절분 및 스크램외 재활용을 목적으로 절분 및 스크랩을 상온가압하여 빌렛을 얻었다. 이 압출용 벨렛을 압축비율 25:1로 고정하고, 압출온도를 $300~380^{\circ}C$로 변화시켜 가면서 시편을 제조하였으며, 비교재로 마그네슘합금 주조재도 열간압출을 행하였다. 마그네숨합금 절분 및 스크랩을 열간압출함에 따라 매우 미세한 재설정 조직을 얻었으며, 인장강도 및 연산률은 각각 330 MPa, 10%로 주조재를 열간압층한 재료와 거의 비슷한 기계적 특성을 나타내었다.

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Effect of Ni Additions on the Microstructure, Mechanical Properties, and Electrical Conductivity of Al Alloy

  • Yoo, Hyo-Sang;Kim, Yong-Ho;Kim, Cheol-Woo;Choi, Se-Weon;Son, Hyeon-Taek
    • 한국재료학회지
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    • 제31권12호
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    • pp.672-676
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    • 2021
  • In this paper, the effect of Ni (0, 0.5 and 1.0 wt%) additions on the microstructure, mechanical properties and electrical conductivity of cast and extruded Al-MM-Sb alloy is studied using field emission scanning electron microscopy, and a universal tensile testing machine. Molten aluminum alloy is maintained at 750 ℃ and then poured into a mold at 200 ℃. Aluminum alloys are hot-extruded into a rod that is 12 mm in diameter with a reduction ratio of 39:1 at 550 ℃. The addition of Ni results in the formation of Al11RE3, AlSb and Al3Ni intermetallic compounds; the area fraction of these intermetallic compounds increases with increasing Ni contents. As the amount of Ni increases, the average grain sizes of the extruded Al alloy decrease to 1359, 536, and 153 ㎛, and the high-angle grain boundary fractions increase to 8, 20, and 34 %. As the Ni content increases from 0 to 1.0 wt%, the electrical conductivity is not significantly different, with values from 57.4 to 57.1 % IACS.

수분함량과 스크루 회전속도에 따른 압출성형 분리대두단백의 물리적 특성 (Effects of Moisture Content and Screw Speed on Physical Properties of Extruded Soy Protein Isolate)

  • 구본엽;류기형
    • 한국식품영양과학회지
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    • 제46권6호
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    • pp.751-758
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    • 2017
  • 본 연구는 수분함량과 스크루 회전속도가 식물성 단백질의 조직화 및 물리적 특성에 미치는 영향을 분석하기 위해 스크루 회전속도 250 rpm, 배럴 온도 $140^{\circ}C$로 고정하고, 수분함량을 40, 50, 60%로 조절하였다. 또 다른 압출성형공정은 수분함량 55%, 용융물의 온도 $140^{\circ}C$로 고정하고 스크루 회전속도를 150, 250, 330 rpm으로 조절하였다. 분리대두단백 압출성형물의 팽화율은 수분함량과 스크루 회전속도가 감소할수록 증가하였으나, 비길이는 수분함량과 스크루 회전속도가 증가할수록 증가하였다. 조각밀도는 수분함량과 스크루 회전속도가 감소할수록 증가하였다. 색도는 수분함량이 40%일 때 가장 낮은 명도($46.68{\pm}0.42$)와 황색도($19.37{\pm}0.52$)를 나타내었다. 수분함량이 50%에서 60%로 증가할수록 명도는 $52.25{\pm}0.27$, $52.70{\pm}0.42$로 증가하였다. 색도 차는 수분함량이 60%, 스크루 회전속도 250 rpm 일 때 $30.88{\pm}0.38$로 기존 원료의 색도와 차이가 가장 작았다. 수분흡착지수는 수분함량이 40%일 때 가장 큰 값인 482.24%였으며, 스크루 회전속도가 150 rpm에서 330 rpm으로 증가할수록 $258.90{\pm}8.26$, $294.71{\pm}4.30$, $347.84{\pm}10.30%$로 증가하였다. 탄성력과 응집력은 양의 상관관계를 보였으며, 수분함량이 40%일 때 탄력성과 응집성이 각각 $80.15{\pm}0.93$, $51.71{\pm}5.50%$였다. 50%에서 60%로 증가할수록 탄력성과 응집성은 감소하였으나 스크루 회전속도가 증가할수록 값은 증가하는 경향을 보였다. 절단강도는 수분함량이 40%에서 60%로 증가할수록, 스크루 회전속도가 낮을수록 높은 값을 나타냈다. 수용성 질소지수는 수분함량 55%, 스크루 회전속도 330 rpm일 때 가장 높은 값인 $80.57{\pm}3.06%$였다. 또한, 수분함량이 40%에서 50%로 증가할수록 $75.25{\pm}0.59$에서 $66.06{\pm}2.63%$로 감소하였다. 조직잔사지수는 수분함량이 증가할수록, 스크루 회전속도가 낮을수록 증가하였고, 스크루 회전속도가 150 rpm일 때 가장 높은 값(30.92%)을 나타내었다. 결론적으로 고수분함량(60%)과 낮은 스크루 회전속도(150 rpm)일 때 조직감과 조직잔사지수가 높고 수용성 질소지수가 낮았으므로 조직결착력이 향상된 것으로 생각된다.

Effects of Sodium Sulfite and Extrusion on the Nutritional Value of Soybean Products for Nursery Pigs

  • Burnham, L.L.;Kim, I.H.;Kang, J.O.;Rhee, H.W.;Hancock, J.D.
    • Asian-Australasian Journal of Animal Sciences
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    • 제13권11호
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    • pp.1584-1592
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    • 2000
  • Three hundred nursery pigs were used in two growth assays (avg initial BW of 6.5 and 6.0 kg, respectively) to determine the effects of sodium sulfite ($Na_2SO_3$) as an extrusion aid for soy products used in diets for weanling pigs. In Exp. 1, treatments were arranged as $3{\times}2$ factorial with main effects of soy product [soybean meal (SBM), extruded SBM, and dry-extruded whole soybeans (DEWS)] and concentration of $Na_2SO_3$ (0 and 10 g/kg of soy product). The extruded SBM and DEWS treatments were processed in a dry extruder ($Insta-Pro^{(R)} $, Triple F Nutrition, Des Moines, IA) with barrel temperatures and throughputs of $169^{\circ}C$ and 578 kg/h, and $147^{\circ}C$ and 598 kg/h, respectively. All diets were formulated to 3.5 Mcal/kg DE, with 0.92% lysine for d 0 to 14, and 0.76% lysine for d 14 to 28. For d 0 to 14, there was a tendency for pigs fed diets with $Na_2SO_3$ to have greater ADG (p<0.08), and pigs fed SBM to have greater ADFI (p<0.02), thus pigs fed the extruded soy products has 15% greater gain/feed than those fed SBM (p<0.007). For d 14 to 28, there were no differences in ADG or gain/feed among pigs fed diets with SBM and those fed diets with the extruded soy products (p>0.15). However, pigs fed DEWS had greater ADG than pigs fed extruded SBM, and pigs fed $Na_2SO_3$ had greater ADG and ADFI compared to those not fed $Na_2SO_3$ (p<0.02 and 0.08, respectively). The positive response in ADG and gain/feed to the addition of $Na_2SO_3$ resulted with SBM and extruded SBM treatments, and not with DEWS (interaction effect, p<0.04). Overall (d 0 to 28), pigs fed DEWS had greater ADG (p<0.01) and gain/feed (p<0.08) than pigs fed extruded SBM. Also pigs fed diets with $Na_2SO_3$ had greater ADG, ADFI, and gain/feed compared to those fed diets without $Na_2SO_3$ (p<0.002, 0.04, and 0.04, respectively). Exp. 2 was designed as a $2{\times}3$ factorial with main effects of soy product (SBM and DEWS) and concentration of $Na_2SO_3$ (none, 7.5, and 15.0 g/kg of soy product). As in Exp. 1, all diets were formulated to 3.5 Mcal/kg DE, with 0.92% lysine for d 0 to 13, and 0.76% lysine for d 13 to 53. At a constant processing temperature (148 to $149^{\circ}C$, $Na_2SO_3$ increased throughput of the extruder (578, 595, and 602 kg/h for the 0, 7.5, and 15.0 g/kg additions, respectively). For d 0 to 13, treatment had no effect on ADG or ADFI, but gain/feed decreased for pigs fed SBM with increasing concentrations of $Na_2SO_3$, and increased for pigs fed DEWS with increasing concentrations of $Na_2SO_3$ (SBM vs DEWS sulfite quadratic interaction, p<0.03). For d 13 to 35, pigs fed DEWS had greater ADG (p<0.01) and gain/feed (p<0.001) than pigs fed SBM. Also, ADFI decreased and gain/feed increased with increasing concentrations of $Na_2SO_3$ (linear effects, p<0.04 and 0.01, respectively). Overall, pigs fed the diets with DEWS had greater ADG and gain/feed than pigs fed SBM (p<0.003 and 0.002, respectively), and $Na_2SO_3$ tended to decrease ADFI and increase gain/feed (linear effects, p<0.07 and 0.06, respectively). In conclusion, pigs fed DEWS had greater rate and efficiency of gain than pigs fed SBM. Also, adding $Na_2SO_3$ prior to extrusion increased yield and feed efficiency.

카카오 빈 함량에 따른 쌀 압출성형물의 이화학적 특성 및 항산화 활성 (Physicochemical Properties and Antioxidant Activity of Extruded Rice Flour with Various Cacao (Theobroma cacao L.) Bean Content)

  • 박주연;김영호;류기형
    • 한국식품영양과학회지
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    • 제46권11호
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    • pp.1327-1335
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    • 2017
  • 본 실험은 카카오 빈의 함량(0, 20, 40, 60%)을 달리하여 쌀가루와 압출성형물을 제조하여 물리화학적인 특성을 관찰하고자 하였다. 공정 조건은 수분 함량 25%, 스크루 회전 속도 200 rpm, 사출구온도 $130^{\circ}C$로 조절하였다. 팽화율은 카카오 빈의 함량이 증가할수록 감소하였다. 밀도와 비길이, 겉보기 탄성계수는 카카오 빈의 함량이 증가함에 따라 증가하였고, 파괴력은 카카오 빈의 함량이 증가할수록 감소하였다. 수분용해지수와 수분흡착지수는 압출성형 공정 후 모두 증가하였다. 카카오 빈의 첨가량이 증가할수록 명도는 감소하였고 적색도는 증가하였으며, 황색도는 무처리구(RAW)에서 카카오 빈이 증가함에 따라 증가하였지만, 압출성형 공정 후 카카오 빈이 증가함에 따라 감소하였다. 색도차는 카카오 빈의 함량이 증가할수록 증가하였다. 페이스트 점도는 카카오 빈의 함량이 증가할수록 모든 조건에서 감소하였으며, 압출성형을 한 모든 실험군과 RAW의 roasted 카카오빈(RC) 첨가군에서 저온최고점도(CPV)를 나타내어 낮은 온도에서도 점성을 나타내는 특성을 보였다. 총 페놀 함량은 non-roasted 카카오 빈(NRC) 첨가군이 RC 첨가군보다 높았으며, DPPH 라디칼 소거능은 압출성형한 NRC 첨가군에서 가장 높게 나타났다. 결론적으로 카카오 빈 첨가가 쌀 카카오의 팽화 특성에 영향을 미치며, 카카오 빈의 총 페놀 함량은 로스팅과 압출성형에 의해 감소하였지만, DPPH 라디칼 소거능은 로스팅을 하지 않고 압출성형 하였을 때 증가하였다.

압출성형 공정변수에 따른 옥수수전분 팽화물의 당화특성 (Saccharification Characteristics of Extruded Corn Starch at Different Process Parameters)

  • 이규철;김연수;류기형
    • 산업식품공학
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    • 제15권2호
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    • pp.155-161
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    • 2011
  • 본 실험은 압출성형을 통한 저DE덱스트린 제조공정을 확립하기 위해서 수분함량 25, 35% 배럴온도 100, $120^{\circ}C$, 스크루 회전속도 150, 250 rpm에서 압출성형한 전분을 알 파아밀라아제로 당화시켰을 때 당화특성을 연구하였다. 수 분용해지수는 원료전분 수분함량이 25%로 감소할 경우 증 가되었으며, 수분흡착지수도 수분의 감소와 함께 전체적으 로 증가하였다. 환원당함량의 경우 수분함량이 낮고 배럴온 도 높을수록 증가되었다. 120 분간 당화 후 DE 63.8로 높 게 나타났다. 비기계적 에너지 투입량(SME)의 증가와 함께 수분용해도는 증가하는 경향이었다. 또한 수분함량의 감소 와 함께 비기계적 에너지 투입량과 수분용해도는 증가하였 다. 페이스트점도는 원료전분의 수분이 낮고, 스크루 회전 속도가 증가할수록 전분사슬의 절단에 따라 저온최고점도 가 감소하는 경향을 보였다. 초기반응속도는 수분함량이 25%로 낮고 배럴온도 $120^{\circ}C$, 스크루 회전수 250 rpm에서 $2.26{\times}10^{-3}mmol/mL{\cdot}min$로 가장 높았다. 시중 호화전분 $1.83{\times}10^{-3}mmol/mL{\cdot}min$에 비해서도 높은 결과를 보였다. 당화속도상수는 히구치모델을 응용하였으며, 수분함량이 낮 고 배럴온도가 $120^{\circ}C$일 때 전체적으로 높게 나타났다. 본 실험에서 초기반응속도, 당화속도상수, 당화수율 등을 고려 할 때, 최적조건은 수분함량 25%, 배럴온도 $120^{\circ}C$, 스크루 회전속도 250 rpm이었다.

철도차량용 6005A 알루미늄 합금 압출재의 미세조직 및 용접부 피로 특성 (Microstructural and Fatigue Characteristecs of AA6005A Weldments for Railroad Vehicles)

  • 이정국;서창우;오창록;신동혁;이동헌;김용석
    • 소성∙가공
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    • 제9권1호
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    • pp.10-16
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    • 2000
  • This research investigates microstructures and fatigue properties of the weldments of 6005A aluminum alloy developed for railroad vehicles. The samples were extruded into a truss structure and welded together using the gas metal arc welding process. The extruded sample showed a wide variation in grain size, possibly due to the frictional heating as well as the inghomogeneous metal flow in the extrusion die. The mechanical properties of the samples were affected by the mirocstructures. The fatigue strength of the welded structure was found to decrease significantly from that of the base metal. It was found that the fatigue characteristics of the welded structure were determined by the microstructure of the parent metal as well as weld defects such as porosities and the liquation cracks.

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