• 제목/요약/키워드: Alumina porcelain

검색결과 48건 처리시간 0.027초

지르코니아-전장도재 계면의 전단결합강도에 대한 ZirLiner® 적용과 분사처리의 영향에 관한 연구 (Effect of Application of ZirLiner® and Blasting Treatments on Shear Bond Strength of Zirconia-Veneered Porcelain Interface)

  • 신영호;이유나;이해형;동진근;오상천
    • 구강회복응용과학지
    • /
    • 제24권1호
    • /
    • pp.113-127
    • /
    • 2008
  • 이 연구의 목적은 지르코니아 도재 표면의 전단 결합 강도에서 $ZirLiner^{(R)}$와 블라스팅 처리의 적용 효과를 평가하기 위한 것이다. 60개의 무색의 지르코니아 판과 30개의 색이 있는 지르코니아 판이 규격화되고 연마, 글래스블라스팅, 알루미나블라스팅, 그리고 zirliner 같은 블라스팅 처리를 적용시키는 것에 따라 10개씩 9개의 그룹으로 나누어졌다. 시편을 고정대에 위치하고 만능시험기로 전단력을 측정하였다. 파절된 견본의 파절 표면은 SEM으로 검사되었다. 각 군별 시편을 통계처리하여 그 결과를 비교하였다.

Surface treatment of feldspathic porcelain: scanning electron microscopy analysis

  • Valian, Azam;Moravej-Salehi, Elham
    • The Journal of Advanced Prosthodontics
    • /
    • 제6권5호
    • /
    • pp.387-394
    • /
    • 2014
  • PURPOSE. Topographic analysis of treated ceramics provides qualitative information regarding the surface texture affecting the micromechanical retention and locking of resin-ceramics. This study aims to compare the surface microstructure following different surface treatments of feldspathic porcelain. MATERIALS AND METHODS. This in-vitro study was conducted on 72 porcelain discs randomly divided into 12 groups (n=6). In 9 groups, feldspathic surfaces were subjected to sandblasting at 2, 3 or 4 bar pressure for 5, 10 or 15 seconds with $50{\mu}m$ alumina particles at a 5 mm distance. In group 10, 9.5% hydrofluoric acid (HF) gel was applied for 120 seconds. In group 11, specimens were sandblasted at 3 bar pressure for 10 seconds and then conditioned with HF. In group 12, specimens were first treated with HF and then sandblasted at 3 bar pressure for 10 seconds. All specimens were then evaluated under scanning electron microscopy (SEM) at different magnifications. RESULTS. SEM images of HF treated specimens revealed deep porosities of variable sizes; whereas, the sandblasted surfaces were more homogenous and had sharper peaks. Increasing the pressure and duration of sandblasting increased the surface roughness. SEM images of the two combined techniques showed that in group 11 (sandblasted first), HF caused deeper porosities; whereas in group 12 (treated with HF first) sandblasting caused irregularities with less homogeneity. CONCLUSION. All surface treatments increased the surface area and caused porous surfaces. In groups subjected to HF, the porosities were deeper than those in sandblasted only groups.

Effect of metal conditioner on bonding of porcelain to cobalt-chromium alloy

  • Minesaki, Yoshito;Murahara, Sadaaki;Kajihara, Yutaro;Takenouchi, Yoshihisa;Tanaka, Takuo;Suzuki, Shiro;Minami, Hiroyuki
    • The Journal of Advanced Prosthodontics
    • /
    • 제8권1호
    • /
    • pp.1-8
    • /
    • 2016
  • PURPOSE. The purpose of this study was to evaluate the efficacy of two different metal conditioners for non-precious metal alloys for the bonding of porcelain to a cobalt-chromium (Co-Cr) alloy. MATERIALS AND METHODS. Disk-shaped specimens ($2.5{\times}10.0mm$) were cast with Co-Cr alloy and used as adherend materials. The bonding surfaces were polished with a 600-grid silicon carbide paper and airborne-particle abraded using $110{\mu}m$ alumina particles. Bonding specimens were fabricated by applying and firing either of the metal conditioners on the airborne-particle abraded surface, followed by firing porcelain into 5 mm in diameter and 3 mm in height. Specimens without metal conditioner were also fabricated. Shear bond strength for each group (n=8) were measured and compared (${\alpha}=.05$). Sectional view of bonding interface was observed by SEM. EDS analysis was performed to determine the chemical elements of metal conditioners and to determine the failure modes after shear test. RESULTS. There were significant differences among three groups, and two metal conditioner-applied groups showed significantly higher values compared to the non-metal conditioner group. The SEM observation of the sectional view at bonding interface revealed loose contact at porcelain-alloy surface for non-metal conditioner group, however, close contact at both alloy-metal conditioner and metal conditioner-porcelain interfaces for both metal conditioner-applied groups. All the specimens showed mixed failures. EDS analysis showed that one metal conditioner was Si-based material, and another was Ti-based material. Si-based metal conditioner showed higher bond strengths compared to the Ti-based metal conditioner, but exhibited more porous failure surface failure. CONCLUSION. Based on the results of this study, it can be stated that the application of metal conditioner is recommended for the bonding of porcelain to cobalt-chromium alloys.

765 kV용 400 kN 현수애자 개발 (Development of Extra High Voltage(400kN) Porcelain Insulator for Transmission Lines)

  • 최인혁;최장현;이동일;최연규
    • 대한전기학회논문지:전기물성ㆍ응용부문C
    • /
    • 제52권8호
    • /
    • pp.348-353
    • /
    • 2003
  • This paper was the research of high voltage suspension insulator (400 [kN]) including pottery stone, feldspar, clay and alumina of 17 [wt%]. The slurry was fabricated after ball milling mixed raw materials. Green compacts were made by the extrusion of jiggering method and were sintered at 1300[$^{\circ}C$] for 50 [min.] in the tunnel kiln. The sintered density was reached to 97% of theoretical density, and the bending strength was 1658 [k $g_{f}$/$\textrm{cm}^2$] and hardness and fracture toughness which was measured by ICL( indentation crack length ) method were 1658 (kgf/$\textrm{cm}^2$) and 27.5 [Gpa], respectively. In measurement of tana and insulation break voltage of 400 (kN) porcelain, tan$\delta$ took some numerical value between 17${\times}$10$_{-3}$ and 61${\times}$10$_{-3}$ and insulation break voltage value was 19.9$\pm$1.4 [㎸/mm]. The test was performed to research whether the shape of pin affect a overvoltage break load or not As a consequence, when a pin was designed a pin diameter 51 [mm] with the bottom form of two-step constructed with straight in the suspension insulator, Insulator showed overvoltage break load 52 [ton] of the highest value and reflected a fine characteristic in aged deterioration test which is one of the accelerated aging test. Also it could be confirmed a fine characteristic through performing the test that electrical property of insulator was established correctly in accordance with IEC 60383-1 standards.s.

지르코니아, 유리침투알루미나 및 PFM 전부관 시스템의 파절 경향에 관한 비교연구 (A comparative study on the fracture behavior of zironia, glass infiltrated alumina and PFM full crown system)

  • 이상혁;안진수;김명호;임범순
    • 대한치과보철학회지
    • /
    • 제50권4호
    • /
    • pp.235-242
    • /
    • 2012
  • 연구 목적: 본 연구는 지르코니아, 유리침투알루미나 및 금속도재소부용치관의 파절강도를 비교하고자 하였다. 연구 재료 및 방법: 지르코니아, 유리침투알루미나 및 금속도재소부용합금으로 각각 15개의 치관을 제작한 후, 제작된 치관을 장축에 $30^{\circ}$ 경사지게 제작된 지그에 장착하여 만능시험기로 파절강도를 측정하였으며, 전단결합강도 시험을 위하여 지르코니아, 유리침투알루미나 및 금속도재소부용합금을 $5.5({\phi}){\times}2.5mm$ 크기로 제작하고 포세린 분말을 $3.5({\phi}){\times}2.5mm$ 크기로 축성한 후 제조사의 설명서에 따라 전기로(Ceramco 7, Dentsply, USA)에서 소결하여 총10개의 시편을 제작하였다. 결과: 전부관 형태로 제작한 시편의 파절강도는 금속-도재 시스템이 $569.1{\pm}61.8N$, 알루미나-도재 시스템이 $551.0{\pm}76.5N$ 및 지르코니아-도재 시스템이 $588.3{\pm}49.6N$으로 측정되었으며, 각 실험군간 유의한 차이는 없었다(P>.05). 전단결합강도는 금속-도재 시스템이 $38.9{\pm}5.0MPa$, 알루미나-도재 시스템이 $39.4{\pm}5.1MPa$, 지르코니아-도재 시스템이 $25.5{\pm}5.6MPa$로 지르코니아-도재 시스템이 다른 두 시스템 보다 유의하게 낮은 값을 보였다(P<.05). 금속-도재 시스템, 알루미나-도재 시스템 및 지르코니아-도재 시스템의 각 결합계면을 SEM/EDS로 분석한 결과 각 시스템에서 상이한 결합 양상이 관찰되었다. 결론: 본 연구 결과 지르코니아-도재 시스템의 파절강도가 제일 높았으며, 금속-도재 시스템, 알루미나-도재 시스템 순서로 나타났으며, 전단결합강도는 알루미나-도재 시스템이 제일 높았고 금속-도재 시스템, 지르코니아-도재 시스템 순서으로 나타났다.

Solid Core Suspension Disc Insulators Preventing Puncture Caused by Steep Front Surge Voltage

  • Sangkasaad, Samruay
    • KIEE International Transactions on Electrophysics and Applications
    • /
    • 제3C권5호
    • /
    • pp.165-170
    • /
    • 2003
  • This paper presents development of solid core suspension disc insulators (cap and cap suspension disc insulator) for replacing cap and pin suspension disc insulators in overhead transmission and distribution lines which expose to lightning discharges. By this means the punctured problem caused by steep front surge voltage created by lightning discharge on the lines can be solved. The solid core suspension insulator was designed and constructed based on the dimensions of conventional suspension disc insulators (cap and pin insulators). The insulators are made of alumina porcelain. The electrical and mechanical characteristics of the solid core suspension insulators were carried out. The puncture test was performed in the air by applying steep front impulse voltage with amplitude about 2.5 per unit of 50% flashover (CFO) of the insulator unit at negative standard lightning impulse $1.2/50\;\mu\textrm{s}$ with steepness up to $9200\;kV/\mu\textrm{s}$. The testing results show that solid core suspension disc insulators are not punctured eventhough the steepness of the steep front impulse voltage was increased up to $9200\;kV/\mu\textrm{s}$.

$ZrO_2$첨가에 따른 자기 애자의 기계적 강도 개선 (Improvement of Mechanical Strength of Porcelain Insulator with $ZrO_2$Addition)

  • 최연규;송병기;안권옥;안용호;김상범;이동일
    • 한국세라믹학회지
    • /
    • 제38권5호
    • /
    • pp.454-460
    • /
    • 2001
  • 장석, 석영, 점토와 17 wt% $Al_2$O$_3$를 함유한 알루미나질 자기 애자를 제조하였다. 분말을 ball milling으로 6시간 분쇄하였으며 성형체를 압출법으로 제조한 후 터널가마에서 130$0^{\circ}C$, 50분 동안 소결하였다. 터널가마에서 소결한 시편의 소결밀도는 이론밀도의 97%에 도달하였고, 3점 꺾임강도는 1658kgf/$ extrm{cm}^2$ 이었으며 ICL(indentation crack length) 방법으로 측정한 파괴인성은 2.3 MPa.m$^{1}$2/이었다. 기계적 성질을 향상시키기 위하여 ZrO$_2$를 첨가하여 15 wt% $Al_2$O$_3$-2 wt% ZrO$_2$와 12 wt% $Al_2$O$_3$-5 wt% ZrO$_2$를 복합체를 제조하였다. ZrO$_2$를 첨가한 시편의 꺾임강도는 1740kgf/$\textrm{cm}^2$이고 파괴인성은 2.4 MPa.m$^{1}$2/로 약 10% 기계적 성질이 향상되었다.

  • PDF

송전용 36,000 lbs 자기애자의 수명 예측 연구 (A Study of Life Prediction Assessment of T/L 36,000 Ibs Porcelain Insulators)

  • 최인혁;최연규;이동일;이원교;강병규;박준호
    • 한국전기전자재료학회논문지
    • /
    • 제20권7호
    • /
    • pp.636-644
    • /
    • 2007
  • 36,000lbs porcelain insulators of D-1995, D-1997 and D-2002 investigated mechanical and electrical qualities, where is process of using in the Korea 154 kV transmission lines. It analyzes the cause of the elapse of a year aging of the transmission insulators. Weibull distribution function, product quality and uniform quality, etc. investigated for prediction to extant life of insulator. It calculate change as statistical elapse of a year through product qualities of used insulator and new insulator, uniform equality and uniformity of insulator. In case of D-1995 year used insulator, it decided to badness decline index k by 0.0237, badness quality index by 1.0 and 3.0. Result of extant confidence life Ym was calculated that remain each 4 yens and 0.7 yens that uniformity index is considered. Extant life of D-1997 and D-2002 insulators Predicted by about 40 years.

지르코니아 코아가 전부도재관의 색조에 미치는 영향에 대한 분광측색분석 (SPECTROPHOTOMETRIC ANALYSIS OF THE INFLUENCE OF ZIRCONIA CORE ON THE COLOR OF CERAMIC)

  • 배아란;백진;우이형;김형섭;최대균
    • 대한치과보철학회지
    • /
    • 제43권4호
    • /
    • pp.466-477
    • /
    • 2005
  • Statement of problem : Problem of matching the appearance of porcelain restorations with the patient's natural dentition has always been a concern to dental clinicians. Recently, demands for esthetics, even in restorations requiring strength, has brought a revolution to dentistry and increased use of zirconia. Among the various factors, shade and translucency or the core can significantly affect the overall esthetics of the restoration and should be considered when selecting an all-ceramic system. Purpose : The purpose of this study was to spectrophotometrically evaluate the influence of different zirconia systems and core thickness on the final shade of all-ceramic restorations using the CIEL$^*a^*b^*$ system. Material and Methods: Core specimens (n : 20 per group) of In-Ceram Alumina, In-Ceram Zirconia, Digident CAD/CAM Zirconia, Cercon Zirconia were fabricated 20mm in diameter. 10 specimens of each group were fabricated at core thickness of 0.5mm and 0.7mm. These core specimens were veneered with shade Al & A3 porcelain of the recommended manufacturer. CIEL$^*a^*b^*$ coordinates were recorded for each specimen with a spectrophotometer (Model CM-2600d, Minolta, Japan). Color differences were calculated using the equation ${\Delta}E^*=[({\Delta}L^*)^2+({\Delta}a^*)^2+({\Delta}b^*)^2]^{\frac{1}{2}}$. Results : 1. Specimens of core thickness 0.5mm and 0.7mm did not exhibit clinically perceived color difference. 2. Regarding shade reproducibility, In-Ceram Alumina and In-Ceram Zirconia showed significant difference within each group. 3. Cercon Zirconia group showed the highest $L^*$ value and Digident Zirconia group showed lowest $a^*$ & $b^*$ value. 4. Generally the shade difference between materials was higher in the A3 shade group than in the Al shade group. Conclusion: Within the limitations of this study, there was no color difference after increase in core thickness and every all-ceramic system has color characteristics that clinicians have to consider when selecting materials. Also, manufacturers of different porcelain systems must make every effort to achieve color reproducibility.

치아용 세라믹스에서의 접촉피로 및 강도저하 (Contact fatigue and strength degradation in dental ceramics)

  • 정연길;이수영;최성철
    • 한국결정성장학회지
    • /
    • 제9권5호
    • /
    • pp.527-533
    • /
    • 1999
  • 치아용 대체재료로 사용되고 있는 세 가지의 세라믹스, 장석질 자기, 운모를 함유한 유리-세라믹 및 유리침윤 알루미나에 대한 접촉피로을 실제 치아의 접촉상황과 유사한 구형입자를 이용한 헤르지안 압입시험법으로 물에서 수행하였으며, 각 재료에서의 접촉손상이 강도에 미치는 영향을 고찰하였다. 초기의 손상형태는 각 재료가 갖는 미세구조에 의존하여 나타났으며, 장석질 자기는 취성거동을 나타내는 cone 형태의 균열이, 운모를 함유한 유리-세라믹은 준-소성 변형 거동을 나타내는 변형이, 그리고 유리침윤 알루미나는 두 재료의 중간거동을 나타내었다. 그러나 반복하중의 수(n=1~n=$10^6$)가 증가됨에 따라 모든 재료에서 급격한 강도저하를 나타내었으며, 파괴는 접촉피로에 의해 형성된 손상에서 일어났다. 일정하중(200N, 500N 및 1000N)에서 반복하중의 수가 증가됨에 따라 두 번의 강도저하가 일어났으며, 첫 번째의 강도저하는 cone 형태의 균열이 주 요인으로 작용되었으며, 두 번째 강도저하는 반복하중에 따른 radial 형태의 균열에 의해 일어났다. 이러한 radial 형태의 균열발생은 각 재료에서 급격한 강도저하를 가져왔으며, 계속적인 반복하중으로 재료의 파괴를 유발시켰다. 반복하중의 수를 고정시킨 수 압입하중의 변화에 따른 강도저하에 대한 고찰을 통해 장석질 자기가 접촉피로에 대한 손상내구성을 갖음을 알 수 있었다.

  • PDF