• Title/Summary/Keyword: Alignment of powder

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THE ALIGNMENT OF SR-FERRITE POWDERS AND MAGNETIC PROPERTIES IN FABRICATION OF MULTI-POLE ANISOTROPIC SINTERED SR-FERRITES BY POWDER INJECTION MOLDING

  • Cho, T.S.;Park, B.S.;Jeung, W.Y.;Moon, T.J.
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.740-744
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    • 1995
  • For the fabrication of a multi-pole anisotropic Sr-ferrite magnet by powder injection molding, it is important to control effectively the alignment of magnetic powders during the injection molding process. The effect of the fluidity of powder/binder mixture on the powder alignment was studied with changing the particle sizes and the volume fraction of Sr-ferrite magnetic powders. The critical volume fraction of Sr-ferrite powders increases from 58 vol.% to 64 vol.% as the mean powder size increases from $0.8\;\mu\textrm{m}$ to $1.2\;\mu\textrm{m}$. A Sr-ferrite powder alignment greater than 80 % is achieved at the conditions of an apparent viscosity lower than 1000 poise at $1600\;sec^{-1}$ shear rate, an applied magnetic field higher than 4 kOe, and a powder volume fraction 8 vol.% lower than the critical fraction. The powder alignment obtained during the injection molding process is not much affected by the subsequent processes of debinding and sintering, showing the magnetic properties of 3.8 kG of remanent flux density and 3.37 kOe of intrinsic coercivity.

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Variation of Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets with Compaction Conditions ((Nd, Dy)-Fe-B 소결자석의 성형조건에 따른 자기특성 변화)

  • NamKung, S.;Lee, M.W.;Han, S.J.;Jang, T.S.
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.1-5
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    • 2012
  • In order to improve the remanence of (Nd, Dy)-Fe-B sintered magnets, we investigated the influence of compaction conditions such as packing density, applied field and green density on the magnetic properties. While the remanence decreased with increasing the packing density and green density, it increased with the increase of the applied field. In addition, XRD analysis revealed that the remanence was enhanced as the degree of powder alignment was improved. The green density was more influential on the remanence than the packing density and applied field.

The alignment of Sr-ferrite magnetic powder in anisotropic Sr-ferrite/resin-bonded magnets (이방성 Sr-페라이트/ 레진본드 영구자석에서 Sr-페라이트 자성분말의 방향성)

  • 정원용;조태식;문탁진
    • Journal of the Korean Magnetics Society
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    • v.4 no.3
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    • pp.219-225
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    • 1994
  • The alignment of Sr-ferrite magnetic powders, which is usually related to the fluidity and the applied magnetic field, is investicated in the anisotropic Sr-ferrite / resin-bonded permanent magnets. The magnetic powder alignment is observed to increase with the applied magnetic field and the fluidity which is a function of molding temperature and powder packing ratio. The best magnetic powder alignment is achieved at the following conditions; Sr-ferrite packing ratio of 56vol%, apparent viscosity of about 3000 poise in $1000sec^{-1}$ shear rate, and applied magnetic field of about 5kOe. The degree of preferred orientation of the magnetic powders in the field direction, as determined by the dc hysterisis graphs, is 84~85% (0.84~0.85). This result is in agreement with the value of 0.85 obtained by the X-ray experiments in the $2{\theta}$ range of ${23~40}^0$. The best magnetic properties obtained are:2.2kG of remanent flux density, 2.2MGOe of maximum energy product.

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Rheological and Magnetic Properties of Plastic Ferrite Magnets (플라스틱 페라이트 자석의 레올로지와 자기특성)

  • 이석희;최준환;문탁진;정원용
    • Journal of the Korean Magnetics Society
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    • v.8 no.3
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    • pp.150-155
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    • 1998
  • The purpose of this study is to investigate the variations of rheological and magnetic properties with powder loading in plastic anisotropic ferrite magnets. The measured relative viscosities with powder loading were compared with the calculated ones. The variation of relative viscosities with powder loading was in good agreement with that of particle alignment. Remanent flux density and maximum energy product increased linearly with the increase of powder loading, and then showed maximum values. The decrease of magnetic properties at high powder loading was caused by rapid decrease of particle alignment due to the drastic increase of mixture viscosity. The powder loading for maximum magnetic properties is dependent on magnetic field during injection molding and melt viscosity of binder, so the binder with low melt viscosity is necessary to fabricate the magnet with high properties.

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Improvement of Microstructural Anisotropy of Nd-Fe-B-Ga-Nb Alloy by the Control of Hydrogen Reaction (수소반응속도 제어에 의한 Nd-Fe-B-Ga-Nb 합금의 미세조직 이방화율 향상에 관한 연구)

  • Lee, S.H.;Kim, D.H.;Yu, J.H.;Lee, D.W.;Kim, B.K.
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.23-28
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    • 2010
  • HDDR treated anisotropic Nd-Fe-B powders have been widely used for the sheet motors and the sunroof motors of hybrid or electric vehicles, due to their excellent magnetic properties. Microstructural alignment of HDDR treated powders are mostly depending on the hydrogen reaction in disproportionation step, so the specific method to control hydrogenation reaction is required for improving magnetic properties. In disproportionation step, hydrogenation pressure and reaction time were controlled in the range of 0.15~1.0 atm for 15~180 min in order to control the micorstructural alignment of $Nd_2Fe_{14}B$ phase and, at the same time, to improve remanence of HDDR treated magnet powders. In this study, we could obtain a well aligned anisotropic Nd-Fe-B-Ga-Nb alloy powder having high remanence of 12 kG by reducing hydrogen pressure down to 0.3 atm in disproportionation step.

The Effect of Electrical Characteristics and Electrode Shape on Alignment of Multi-walled Carbon Nanotubes (전기장 특성과 전극 형상이 다중벽 탄소나노튜브 정렬에 미치는 영향)

  • Kwon, Se-Hun;Jeong, Young-Keun;Jung, Chang-Sik;Kang, Myung-Chang;Lee, Hyung-Woo
    • Journal of Powder Materials
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    • v.17 no.4
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    • pp.326-335
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    • 2010
  • In this paper, the effect of electrical characteristics and electrode shape on the alignment and attachment of multi-walled carbon nanotubes (MWNTs) has been studied. The attraction and alignment of MWNTs between the gaps has been investigated by applying electric field which is called electrophoresis and dielectrophoresis. According to the frequency of electric field, positive or negative dielectrophoretic force can be determined. The concentration of MWNTs solution was $5\;{\mu}g/ml$, and a droplet of $1.0{\sim}1.5\;{\mu}l$ was dropped between two electrodes. Through the repeated experiments, the optimal electrical conditions for aligning and attaching MWNTs in the desired places were obtained. Since the frequency range of 100 kHz~10 MHz generated positive dielectrophoretic force, MWNTs were attracted and aligned between the gaps with this frequency range. For generating enough force to attract MWNTs, the appropriate voltage range was $0.3{\sim}1.3\;V_{rms}/{\mu}m$. Furthermore, the effect of electrode shape on the alignment of MWNTs was investigated. A single MWNT attachment was accomplished on the round shaped with 70% yield.

Effect of Cu Content on Microstructural and Magnetic Properties of a Nd-Fe-B Strip Cast (Cu 첨가에 따른 Nd-Fe-B strip cast의 미세조직과 자기적 특성의 상관관계)

  • Park, Song-E;Kim, Tae-Hoon;Lee, Seong-Rae;Kim, Dong-Hwan;NamKung, Seok;Jang, Tae-Suk
    • Journal of Powder Materials
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    • v.18 no.1
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    • pp.24-28
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    • 2011
  • Effect of Cu content on microstructural and magnetic properties of a $(Nd_{26.06},Dy_{6.51})Fe_{bal.}$ $Cu_xB_{0.97}$(wt.%), (x = 0.2, 0.3, 0.4, 0.5) strip-cast was studied. The average inter-lamellar spacing in the free surface and wheel side of the strip cast increased as the Cu content increases. The grain uniformity, the grain alignment, and (00L) texture of the strip cast increased with Cu contents up to 0.4 wt.%. These microstructural changes were attributed to the decrease of the effective cooling rate of the melted alloy caused by the decrease of the melting temperature of resulting from Cu addition. Coercivity and remanence were increased because of the grain alignment and (00L) texture improvement with Cu contents up to 0.4 wt.%.

The Electric and Thermal Properties of Spark Plasma Sintered Bi0.5Sb1.5Te3 (방전플라즈마 소결된 Bi0.5Sb1.5Te3의 열/전기적 특성)

  • Lee, Gil-Geun;Choi, Young-Hoon;Ha, Gook-Hyun
    • Journal of Powder Materials
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    • v.19 no.4
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    • pp.285-290
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    • 2012
  • The present study was focused on the analysis of the electric and thermal properties of spark plasma sintered $Bi_{0.5}Sb_{1.5}Te_3$ thermoelectric material. The crystal structure, microstructure, electric and thermal properties of the sintered body were evaluated by measuring XRD, SEM, electric resistivity, Hall effect and thermal conductivity. The $Bi_{0.5}Sb_{1.5}Te_3$ sintered body showed anisotropic crystal structure. The c-axis of the $Bi_{0.5}Sb_{1.5}Te_3$ crystal aligned in a parallel direction with applied pressure during spark plasma sintering. The degree of the crystal alignment increased with increasing sintering temperature and sintering time. The electric resistivity and thermal conductivity of the $Bi_{0.5}Sb_{1.5}Te_3$ sintered body showed anisotropic characteristics result from crystal alignment.