• Title/Summary/Keyword: Al matrix composites

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A study on the Mechanical Properties of $Al_2O_{3(p)}$/LXA Composites by Melt-stirring Method (용탕교반법에 의한 $Al_2O_{3(p)}$/LXA복합재료의 기계적 성질에 관한 연구)

  • 이현규;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.65-73
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    • 2000
  • Casting of metal matrix composites is an attractive process since it offers a wide selection of materials and processing conditions. Among the casting methods, melt-stirring technology is much attractive route in industrial application because it is more simple and inexpensive compared to squeeze casting or powder metallurgy. In the present work, effects of particle size, volume fraction of particles and mg addition on mechanical properties and thermal expansion coefficients of $\alpha$ -$Al_2O_{3(p)}$/LXA composites were studied. It is shown that $\alpha$ -$Al_2O_3$ particles formed at the interface of $\alpha$ -$Al_2O_3$ particles and matrix made an important role on mechanical properties. Ultimate tensile strength of most composite materials was not increased. But in the case of 5vol% addition of 16$\mu\textrm{m}$ $\alpha$ -$Al_2O_3$ Particle, Ultimate tensile strength of composite materials with 3wt.% Mg was increased. Volume fraction of reinforcements and mg content were thermal expansion coefficients of composite materials were decreased.

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Improving Thermal Conductivity of Neutron Absorbing B4C/Al Composites by Introducing cBN Reinforcement (cBN 입자상 강화재 첨가에 따른 중성자 흡수용 B4C/Al 복합재의 열전도도 변화 연구)

  • Minwoo Kang;Donghyun Lee;Tae Gyu Lee;Junghwan Kim;Sang-Bok Lee;Hansang Kwon;Seungchan Cho
    • Composites Research
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    • v.36 no.6
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    • pp.435-440
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    • 2023
  • This study aimed to enhance the thermal conductivity of B4C/Al composite materials, commonly used in transport/storage containers for spent nuclear fuel, by incorporating both boron carbide (B4C) and cubic boron nitride(cBN) as reinforcing agents in an aluminum (Al) matrix. The composite materials were successfully manufactured through a stir casting process and practical neutron-absorbing materials were obtained by rolling the fabricated composite ingot. The evaluation of the thermal conductivity of the fabricated composites was carried out because thermal conductivity is critical for neutron absorbing materials. The thermal conductivity measurement results indicated an approximately 3% increase in thermal conductivity under the same volume fraction when compared to composite materials using only B4C particles. Through neutron absorption cross-sectional area calculations, it was confirmed that the neutron absorption capability decreased to a negligible level. Based on the findings of this study, new design approaches for neutron absorption materials are proposed, contributing to the development of high-performance transport/storage containers.

Impact Analysis of Short Fiber-Reinforced Metal Matrix Composites (단섬유 강화 금속 복합재의 충격 해석에 관한 연구)

  • 안국찬
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.3-12
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    • 1994
  • This study employed the Eshelby's equivalent inclusion method incorporated with mean field theory to investigate the Internal stress of short fiber-reinforced metal matrix composites during static loading and the dynamic finite element analysis by using alternative unit cell model to investigate the impact behaviors during the impact loading. Using the 2124 Al-SiC system as an example, the general effects of parameters such as fiber's aspect ratio, content and modulus were examined.

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The Electrical Resistivity of a SiCw/Al Alloy Composite with Temperature

  • Kim Byung-Geol;Dong Shang-Li;Park Su-Dong;Lee Hee-Woong
    • Korean Journal of Materials Research
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    • v.14 no.7
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    • pp.489-493
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    • 2004
  • The electrical property of MMC is essentially important to some applications such as power transmission lines and cables, electronic and electrical components as well as electromagnetic shielding equipments. The behavior of electrical resistivity of $SiC_{w}/Al$ alloy composites under as-extruded and annealed conditions has been investigated within the temperature range from room temperature to $450^{\circ}C$. It can be seen that within entire temperature range, the electrical resistivity of composites was higher than that of an unreinforced matrix alloy under the same condition of either as-extrusion or annealing. The temperature dependence of both exhibited positive incline like a typical metal. The variation of electrical resistivity of an unreinforced matrix alloy with temperature from ambient temperature to $450^{\circ}C$ was nearly monotonous, while those of composites increased monotonously at low temperature and rose to a high level after about $250^{\circ}C or 275^{\circ}C$. The difference of these temperature dependences on electrical resistivity can be interpreted as qualitatively the interfaces of $SiC_{w}$ fibers and matrix, where act as nucleation sites.

Effect of an Aging Treatment on the Interfacial Reaction and Mechanical Properties of an AS52+Sr/Al18B4O33 Magnesium Matrix Composite (AS52+Sr/Al18B4O33 복합재료 계면반응 및 기계적 특성에 미치는 시효 열처리의 영향)

  • Park, YongHa;Park, YongHo;Park, IkMin;Cho, KyungMox
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.957-963
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    • 2010
  • The aging behavior of aluminum borate whisker ($Al_{18}B_4O_{33}$) reinforced AS52+Sr magnesium matrix composites was investigated with Vickers hardness measurements, bending tests, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Experimental results showed that aging is accelerated in the $AS52+Sr/Al_{18}B_4O_{33}$ composite compared with an unreinforced AS52+Sr alloy. The hardness of the alloy and composite increases monotonically as a function of the aging time before reaching its peak hardness and then gradually decreases. The composite reaches its peak hardness in 10 h, whereas the matrix alloy requires 30h, indicating accelerated age-hardening in the $AS52+Sr/Al_{18}B_4O_{33}$ composite compared with the unreinforced AS52+Sr alloy at $170^{\circ}C$. The interfacial reaction of $AS52+Sr/Al_{18}B_4O_{33}$ magnesium matrix composite is considered to play a dominant role in the strengthening mechanism, ultimately affecting the mechanical properties of the composite.

Nanoceramic and Polytetrafluoroethylene Polymer Composites for Mechanical Seal Application at Low Temperature

  • Okhlopkova, A.A.;Sleptsova, S.A.;Alexandrov, G.N.;Dedyukin, A.E.;Shim, Ee Le;Jeong, Dae-Yong;Cho, Jin-Ho
    • Bulletin of the Korean Chemical Society
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    • v.34 no.5
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    • pp.1345-1348
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    • 2013
  • We investigated the tribochemical and wear properties of Polytetrafluoroethylene (PTFE) based polymer matrix composites with nanoceramic (NC) ${\beta}$-sialon, and $Al_2O_3$ particles for the mechanical seal applications at low temperature. SEM showed that NC particles were homogeneously distributed in the polymer matrix and initiated the formation of the supramolecular spherulites around NC. From the temperature stimulated depolarization (TSD) current results, it was analyzed that the surface charge on nanoceramic affected the formation of the spherulites structure. 2 wt % $Al_2O_3$ NC did not degrade the mechanical properties of PTFE so that composites showed the similar values of tensile strength, elongation at the rupture and friction coefficient as those of neat PTFE. However, the composite with 2 wt % $Al_2O_3$ NC revealed the improved wear resistance, wear rate of 0.4-1.2 mg/h at room temperature and 0.28 mg/h at $-40^{\circ}C$, respectively, while the neat PTFE the 70-75 mg/h at room temperature and 70.3 mg/h at $-40^{\circ}C$.

Application of the full factorial design to modelling of Al2O3/SiC particle reinforced al-matrix composites

  • Altinkok, Necat
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1327-1345
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    • 2016
  • $Al_2O_3$/SiC particulate reinforced (Metal Matrix Composites) MMCs which were produced by using stir casting process, bending strength and hardening behaviour were obtained using an analysis of variance (ANOVA) technique that uses full factorial design. Factor variables and their ranges were: particle size $2-60{\mu}m$; the stirring speed 450 rpm, 500 rpm and the stirring temperature $620^{\circ}C$, $650^{\circ}C$. An empirical equation was derived from test results to describe the relationship between the test parameters. This model for the tensile strength of the hybrid composite materials with $R^2$ adj = 80% for the bending strength $R^2$ adj = 89% were generated from the data. The regression coefficients of this model quantify the tensile strength and bending strengths of the effects of each of the factors. The interactions of all three factors do not present significant percentage contributions on the tensile strength and bending strengths of hybrid composite materials. Analysis of the residuals versus was predicted the tensile strength and bending strengths show a normalized distribution and thereby confirms the suitability of this model. Particle size was found to have the strongest influence on the tensile strength and bending strength.

Effect of Alloying Elements on Particulate Dispersion Behavior and Mechanical Properties in TiC Particulate Reinforced Magnesium Matrix Composites (TiC 입자강화 Mg 복합재료에 있어서 입자 분산거동 및 기계적 성질에 미치는 합금원소의 영향)

  • Lim, Suk-Won;Choh, Takao;Park, Yong-Jin
    • Journal of Korea Foundry Society
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    • v.14 no.3
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    • pp.240-247
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    • 1994
  • TiC particulate reinforced magnesium matrix composites were fabricated by melt stirring method. The effect of alloying elements on TiC particulate dispersion into molten magnesium and mechanical properties were investigated. The incorporation time is defined as the time required for dispersion of solid particles into molten metal. The incorporation time of TiC particles into molten pure magnesium was remarkably shorter and the particulated dispersion was more uniform than that of pure aluminum which was reported previously. The incorporation time was, prolonged by the addition of Al, Bi, Ca, Ce, Pb, Sn or Zn. The tensile strength increased and elongation decreased by the addition of Cu or Sn into the matrices and composites. Although, the tensile strength of the matrices and composites increased by alloying with Ca or Ce, the maximum elongation was observed at a content of about 1% for the matrices. By alloying with Zn, the tensile strength increased for the matrices and composites, but the elongation of the matrices increased. The pure magnesium and its alloy matrix composites reinforced with 20vol% TiC have the tensile strength of about 400MPa. This value is compared with the tensile strength of SiC whisker reinforced magnesium matrix composites fabricated by liquid infiltration method at the same volume fraction. There fore, the melt strirring method which has the advantages of simple process is considered to be efficient in fabricating magnesium matrix composites.

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Creep Properties of Squeeze Infiltrated AS52 Mg/Al18B4O33w Composite (용탕가압침투 AS52 Mg/Al18B4O33w 복합재료의 크리프 특성)

  • Choi, Kye-Won;Park, Yong-Ha;Park, Bong-Gyu;Park, Yong-Ho;Park, Ik-Min;Cho, Kyung-Mox
    • Korean Journal of Metals and Materials
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    • v.46 no.7
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    • pp.412-419
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    • 2008
  • Creep behavior of the squeeze infiltrated AS52 Mg matrix composites reinforced with 15 vol% of aluminum borate whiskers($Al_{18}B_4O_{33}w$) fabricated squeeze infiltration method was investigated. Microstructure of the composites was observed as uniformly distributed reinforcement in the matrix without any particular defects of casting pores etc.. Creep test was carried out at the temperature of 150 and $200^{\circ}C$ under the applied stress range of 60~120 MPa. The creep resistance of the composite was significantly improved comparing with the unreinforced AS52 Mg alloy. The creep behavior of composites might be interpreted with the substructure invariant model successfully for the composite. Threshold stress of the composite exist for the creep deformation of the composite. The analysis of the creep behavior of the composite with threshold stress indicated that creep deformation was controlled by the lattice diffusion process of AS52 Mg matrix at given effective stresses and temperatures. Activation energy was also calculated to check lattice diffusion controlled creep behavior of the composite.

Microstructure and Mechanical Properties of in situ TiCp/Al Composites Fabricated by the Interfacial Reaction between SiC Particles and Liquid Al-Ti Alloy (SiC입자와 Al-Ti합금 용탕간반응에 의한 in situ 생성 TiC입자강화 Al합금복합재료의 조직과 기계적특성)

  • Lim, Suk-Won;Nakata, Hiromichi
    • Journal of Korea Foundry Society
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    • v.17 no.2
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    • pp.170-179
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    • 1997
  • A noble technique has been developed for fabricating in situ formed $TiC_p/Al$ composites. In this process, fairly stable TiC particles were in situ synthesized in liquid aluminum by the interfacial reaction between an Al-Ti melt and SiC, which is a comparatively unstable carbide from the view-point of thermodynamics. It is possible in the present process to generate TiC particles of nearly 1 ${\mu}m$ in diameter, even utilizing SiC of 14 ${\mu}m$ as raw material. However, the dispersion behavior of TiC particles in the matrix depends on the size of the raw material SiC. Decomposing finer SiC makes the dispersion of TiC particles more uniform and the mechanical properties of composites are improved accordingly. The structure of in situ composites and their mechanical properties are affected by the fabrication temperature and the stirring time. It has been found that the most suitable condition for fabrication should be applied depending on the size of the raw material, even if the same kinds of carbide are used. Furthermore, although Al-Ti-Si system intermetallic compounds are detected in a $TiC_p/Al-Si$ composite which is fabricated by conventional melt-stirrng method, these compounds can not be observed in a $TiC_p/Al-Si$ composite made by this in situ production method. Hence the mechanical properties of the in situ $TiC_p/Al-Si$ composite are superior to those of the conventional $TiC_p/Al-Si$ composites.

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