• International Journal of Precision Engineering and Manufacturing-Green Technology
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• 제5권5호
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• pp.583-591
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• 2018

Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

• Journal of the Korean Wood Science and Technology
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• 제46권2호
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• pp.189-201
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• 2018

Intumescent system is a highly effective flame retardant technology that takes advantage of the mechanism of foaming and carbonization. In order to materialize Intumescent system, it is necessary to use reinforcement material to improve the strength of the material. In this study, we used kenaf as a natural fiber to manufacture intumescent/EVA (ethylene vinyl acetate) composites to improve mechanical and flame retardant performance. Finally two materials with different particle shape are applied to one system. Therefore, the influence factors of the particles with different shapes on the composite material were analyzed based on the tensile test. For this purpose, we have used the tensile strength analysis model and confirmed that it can only act as a partial strength reinforcement due to weak binding force between the matrix and particles. In the combustion characteristics analysis using cone calorimeter and UL 94, the combustion characteristics were enhanced as the content of Intuemscent was increased. As the content of kenaf increased, combustion characteristics were strengthened and carbonization characteristics were weakened. Through the application of kenaf, it can be confirmed that elastic modulus improvement and combustion characteristics can be strengthened, which confirmed the possibility of development of environmentally friendly flame retardant materials.

• 한국건축시공학회지
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• 제16권3호
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• pp.237-245
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• 2016

시공이음부 발생에 따른 초고성능 콘크리트의 일체성을 확보하기 위해서는 그 특성을 수반함과 동시에 전단부착성능에 대한 정량적인 계면처리방법이 필요할 것으로 판단된다. 이에, 본 연구는 초고성능 콘크리트 타설 시, 발생하는 시공이음부의 부착성능을 확보하기 위한 일환으로서 시공이음부 계면처리방법에 따른 전단부착성능 평가를 통하여 재료적인 측면에서의 합리적인 계면처리방법을 도출하고자 한다. 초고성능 콘크리트 배합은 180MPa의 배합강도를 사용하였으며, 계면처리방법으로는 MN, AC, GR-10-0, GR-20-0, GR-30-0, SH-30-5, SH-30-10으로써 총 7수준으로 설정하였다. 실험체는 $150{\times}150{\times}150mm$의 Size로 제작 후, 전단부착강도 평가를 위하여 Direct shear test를 실시하였다. 실험결과, 시공이음부 접합면에 대해 계면처리를 실시한 경우 부착성능이 향상되는 것을 확인하였으며, 접합부 단면적이 증가할수록 초고성능 콘크리트의 일체성 확보에 유리할 것으로 판단된다. 또한 콘크리트의 일체성을 확보하기 위해서는 접합면 단면적의 비율 및 요철의 깊이, 개수 등이 적절히 고려되어야 할 것으로 판단된다.

• Composites Research
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• 제24권6호
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• pp.12-17
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• 2011

자체-센서와 미세 작동기 응용을 위한 CNT와 ITO로 코팅된 나노복합재료의 계면접착 내구성과 전기적 특성을 평가하였다. 나노복합재료의 접착 및 계면 내구성은 반복하중 피로시험에 따른 전기저항도를 측정하여 평가하였다. CNT와 ITO의 고유 전기적 특성으로 인하여 CNT가 코팅된 PVDF 나노복합재료는 ITO가 코팅된 경우보다 다소 낮은 전기저항도를 나타내었으나, 모두 양호한 자체-감지능을 보여주었다. CNT/PVDF와 ITO/PVDF 나노복합재료 모두 계면 내구성은 양호함을 확인하였다. 정적 접촉각 시험을 통해 CNT와 ITO 그리고 PVDF간의 표면에너지, 접착일, 그리고 퍼짐계수를 평가하여 계면 내구성과 의 상호 관련성을 확인하였다. 수용액에서 CNT와 ITO로 코팅된 PVDF 시편의 최적의 작동성은 주파수와 전압을 달리하여 레이져 변위센서를 사용한 연신율 변화로 측정하였다. 작동된 두 나노복합재료들의 연신율은 주파수가 증가함에 따라 감소하며, 반면에 전압의 증가에 따라 상승하였다. 각 나노복합재료의 나노구조 및 고유의 전기적 특성으로 인하여, CNT/PVDF가 ITO/PVDF 보다 자체-감지 및 작동기로서 더 적합하다는 것을 알 수 있었다.

• 한국구조물진단유지관리공학회 논문집
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• 제25권2호
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• pp.58-65
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• 2021

도로의 유지관리 방안으로 미끄럼 방지포장에 대한 시공사례가 급증하고 있다. 패턴 프레임 공법은 도로 표면에 신재료를 추가하는 방식으로 미끄럼 저항 성능향상과 함께 미관을 향상시킬 수 있는 장점을 지니고 있다. 하지만 시공되고 있는 패턴 프레임 공법은 수입산 소재에 의존하고 있으며, 수출규제로 인한 중요소재수급에도 문제를 보이고 있다.. 본 논문에서는 국내형 패턴 프레임 공법 개발을 위하여 사용되는 중요소재를 국산화 하고 개발 공법에 대한 중요지표 성능 검증을 진행하였다. 중요 성능 지표는 언더코팅 소재의 부착강도, 시공 완료된 패턴 프레임의 미끄럼 저항 성능이다. 부착강도는 1.4MPa를 목표로 진행하였으며 국산화 대체 소재는 2.35MPa로 목표 성능을 만족하였고, 미끄럼 저항 성능은 40BPN을 목표로 진행하였으며 국산화 대체 소재는 75BPN으로 목표 성능을 만족하였다. 경제성 분석 결과, 국산화 소재의 경우 패턴 프레임 전 공정에 사용되는 재료비가 1m² 기준으로 해외 소재 대비 40% 절감되는 것을 확인하였다. 추가적으로 현장 시범 시공 및 관련 지표 모니터링을 통하여 개발 공법을 검증완료 하였다.

• 한국재료학회지
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• 제19권3호
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• pp.119-124
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• 2009

In the microelectronics packaging industry, the adhesion strength between Cu and polyimide and the thermal stability are very important factors, as they influence the performance and reliability of the device. The three different buffer layers of Cr, 50%Cr-50%Ni, and Ni were adopted in a Cu/buffer layer/polyimide system and compared in terms of their adhesion strength and thermal stability at a temperature of $300^{\circ}C$ for 24hrs. A 90-degree peel test and XPS analysis revealed that both the peel strength and thermal stability decreased in the order of the Cr, 50%Cr-50%Ni and Ni buffer layer. The XPS analysis revealed that Cu can diffuse through the thin Ni buffer layer ($200{\AA}$), resulting in a decrease in the adhesion strength when the Cu/buffer layer/polyimide multilayer is heat-treated at a temperature of $300^{\circ}C$ for 24hrs. In contrast, Cu did not diffuse through the Cr buffer layer under the same heat-treatment conditions.

• 한국군사과학기술학회지
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• 제7권2호
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• pp.100-108
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• 2004

Nitramine-polymer composites suffer from a problem known as dewetting. Dewetting adversely affects the performance and the sensitivity characteristics of an explosive composition. Voids, which are generated between explosive particles and binder on dewetting, act as initiation sites. For a PBXs as well as propellants, where good adhesion and mechanical properties are of great importance, dewetting therefore must be prevented by strong adhesion between the filler and the binder. The surface energy of materials is measured by Wilhelmy plate and wicking method. The interfacial energy between the filler and the binder is calculated from the disperse phase and the polar phase of surface energy. Time dependent compressive properties of composite explosives have been determined by stress-strain curves obtained at different strain rates and temperatures. The interfacial state of the PBX was observed through SEM. It was found from the result that the interface between the explosive and the binder becomes better adhesion with decreasing interfacial tension and increasing work of adhesion. The result clearly shows that the castable PBX has good adhesion more than the pressable PBX.

• Agricultural and Biosystems Engineering
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• 제1권1호
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• pp.1-6
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• 2000

Using the modified DEM (Distinct Element Model), which we proposed, the effect of cross section of tire lug on the tire performance was simulated. Though the DEM has an advantage over the FEM when it is applied to simulate the behavior of discrete assembly of particles such as soil, there was still a problem in the case of conventional DEM, that the simulated movement of particles was too free. We constructed a new mechanical model (modified DEM) which can take account of the effect of adhesion between particles. It is shown that the soil deformation is simulated by the modified DEM better than the conventional DEM. Comparing the simulated soil reaction to the tire lug with the experimental results, the adequate DEM parameters were found. It is also indicated possible to find the effect of lug cross section shape on the tractive performance of tire by the DEM simulation.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2003년도 학술.기술논문 발표회
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• pp.37-40
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• 2003

This present paper mainly contains adhesion part disconnection type exposure composition waterproof method using embossing PVC sheet. The existing polymer resin coating and sheet waterproofing construction method have, however, some weak point such as being decrease life cycle of concrete with water leaking from materials be affected by crack and movement dash bond concrete through the whole-adhere construction. Above the reason, this paper has particular method increasing crack-defending performance from stress occurred concrete movement by part disconnection, adds maintain waterproofing performance subordinate sheet, that can be contributed a convenience of maintenance which is decreasing industrial waste and repair construction cycle through the part repair in case of leaking water.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2003년도 학술.기술논문발표회
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• pp.37-40
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• 2003

This present paper mainly contains adhesion part disconnection type exposure composition waterproof method using embossing PVC sheet. The existing polymer resin coating and sheet waterproofing construction method have, however, some weak point such as being decrease life cycle of concrete with water leaking from materials be affected by crack and movement dash bond concrete through the whole-adhere construction. Above the reason, this paper has particular method increasing crack-defending performance from stress occurred concrete movement by part disconnection, adds maintain waterproofing performance subordinate sheet, that can be contributed a convenience of maintenance which is decreasing industrial waste and repair construction cycle through the part repair in case of leaking water.