• 제목/요약/키워드: Accurate Gear

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CAD/CAM을 위한 3차원 기어 모델링에 관한 연구 (A Study on the Three-dimensional Gear Modeling for CAD/CAM)

  • 주만식;김민주;이승수;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1008-1012
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    • 1997
  • This study is on a mathematical model of profile shifted involute gear, and this model is based on Camus's theory. Gear is general mechanical elements that used for power transmission between two shafts that interval is comparatively short. and it delivers bit power as accurate ratio of speed. The profile of Spur gear which is the most basic factor is divided into Trochoidal fillet curve and Involute curve. Involute curve is used a lot of a shape curve of machine parts such as a gear, a scroll compressor and a collar of centrifugal pump. However, It is poor to study the modeling of Trochoidal fillet curve and the three dimensions model shaped mathematical curve. So we draw three dimensions gear have accurate mathematical function using ADS(Automatic Drawing system), VisualLISP. To check accuracy and perfection, we make a program of checking Interference. and use for this study.

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스퍼기어의 3차원 모델링과 검증에 관한 연구 (A study on Three Dimensional Configuration Scan by Photographing Parameters)

  • 김세민;김민주;이승수;김순경;전언찬
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.369-374
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    • 2001
  • Gear is general mechanical elements that used for power transmission between two shafts that interval is comparatively short. and it delivers big power as accurate ratio of speed. The profile of Spur gear which is the most basic factor is divided into Trochoidal fillet curve and Involute curve. Involute curve is used a lot of a shaped curve of machine parts such as a gear, a scroll compressor and a collar of centrifugal pump. However, it is poor to study the modeling of Trochoidal fillet curve and the three dimensions model shaped mathematical curve. This paper describes a mathematical model of profile shifted involute gear. and this model is based on Camus's theory. We draw three dimensions gear have accurate mathematical function using ADS, VisualLISP. and To check accuracy and perfection, we make a program of checking Interference. and use for this study.

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초정밀 Gear 미세 모듀율을 가진 2 Cavity 파인 블랭킹 시트 리클라이너 금형 제조기술에 관한 연구 (Study on the Manufacturing Technology of 2-Cavity Fine Blanking Seat Recliner Die with Minute Module of Accurate Gear)

  • 박동환;권혁홍
    • 한국기계가공학회지
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    • 제15권2호
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    • pp.22-30
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    • 2016
  • It is very important to obtain the net shape of the product to maximize the shear cutting surface of fine blanking. In this paper, the fine blanking die was manufactured to achieve part characteristics, such as flatness and a fully sheared surface. The V-ring in the fine blanking die was designed to prevent lateral movement of the material. The fine blanking experiment was conducted with the fine blanking die. The material usage rate was increased by over 5.7% and that of the water-soluble lubricant was decreased by over 33% when the 2-cavity die technology was applied to fine blanking. The capacity of the existing press could lead to productivity improvement and cost reduction. Thus, 2-cavity die technology for fine blanking with a minute module of an accurate gear for producing seat recliner parts was developed.

인벌류트 커브와 트로코이드 필렛 커브의 자동생성에 관한 연구 (A study on Auto-drawing for Involute Curve and Trochoidal fillet curve)

  • 김민주;박진형;김태호;이승수;전언찬
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.834-840
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    • 2001
  • Gear is general mechanical elements that used for power transmission between two shafts that interval is comparatively short. and it delivers big power as accurate ratio of speed. The profile of Spur gear which is the most basic factor is divided into Trochoidal fillet curve and Involute curve. Involute curve is used a lot of a shaped curve of machine parts such as a gear, a scroll compressor and a collar of centrifugal pump. However, It is poor to study the modeling of Trochoidal fillet curve and the three dimensions model shaped mathematical curve. This paper describes a mathematical model of profile shifted involute gear. and this model is based on Camus's theory. We draw three dimensions gear have accurate mathematical function using ADS, VisualLISP. and To check accuracy and perfection, we make a program of checking Interference. and use for this study.

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라비니오 유성기어의 신뢰성 및 수명에 관한 연구 (A Study on the Reliability and Life of the Ravigneaux Planetry Gear Train)

  • Kim, T.H.;Kim, H.S.;Yang, S.M.
    • 한국정밀공학회지
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    • 제13권10호
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    • pp.36-45
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    • 1996
  • The precise estimation of the reliability and life of the Ravigneaux planetary gear train used in an automatic transmission is necessary in order to enable accurate material and geometric properties to reliability distrobution and the number of load cycles at failure. These are critical for the proba- bilistic design of complex planetary gear system as Ravigneaux type particularly during various gear ratios. The Ravigneaux planetary gear train has five gears, such as a forward and a reverse sun gear, a short and a long pinion, and an annulus gear. In this paper, the Ravigneaux gear system is analyzed to figure out the reliablity distribution. i.e. the probability of survival in the system without its overhaul. First, the reliablity method based on the Weibull distribution is used in conjuction with the Palmgren's model to predict both the individual reliabilities of its components and the nimber of load cycles when the system failed. Then using the presented method, the life of the Ravigneaux gear system can be determined. Alwo the different design parameters such as tooth face width, material property, and Weibull exponent are applied and reached to optimal ones. Thus, the precise evaluation of the reliability and life of the Ravigneaux planetary gear train used in an automatic transmission can be effectively carried out.

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스퍼 기어 치면 사이의 탄성유체 윤활해석 (Elastohydrodynamic Lubrication Analysis on the Contacting Surfaces between Spur Gear Teeth)

  • 김형자;김영대;구영필
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 제35회 춘계학술대회
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    • pp.200-206
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    • 2002
  • Pressure and film thickness of contacting surfaces between teeth of the involute spur gear in lubricated condition were studied by a numerical method. Dynamics of the gear and pinion was considered to gel ail accurate initial clearance between gear teeth. The 3-dimensional non-steady elastohydrodanamic lubrication analysis on the gear teeth showed a slight higher pressure at the inlet region of the contacting face as well as pressure spike at the outlet region and a more thick film thickness than that of steady condition.

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Sub-surface Stress Analysis on Spur Gear Teeth in the EHL Conditions

  • Koo, Young-Pil;Kim, Tae-Wan;Cho, Yong-Joo
    • KSTLE International Journal
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    • 제5권1호
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    • pp.14-22
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    • 2004
  • The sub-surface stress field beneath the gear's contact surface caused by the surface pressure in lubricated condition is analyzed. To evaluate the influence of the clearances between a gear tooth and a pinion tooth on the stress field, two kinds of tooth profile models - conventional cylinder contact model and new numerical model - were chosen. Kinematics of the gear is taken into account to obtain the numerical model which is the accurate geometric clearances between a gear tooth and a pinion tooth. Transient elasto-hydrodynamic lubrication (EHL) analysis is performed to get the surface pressure. The sub-stress field is obtained by using Love's rectangular patch solution. The analysis results show that the sub-surface stress is quite dependent on both the surface pressures and the profile models. The maximum effective stress of the new model is lower than that of the old model. The depth where the maximum effective stress occurs in the new model is not proportional to the intensity of the external load.

기어 전달오차 측정 장비의 설계에 관한 연구 (A Study on the Design of a Gear Transmission Error Test Rig)

  • 장기;장정;연후링;주징왕;허철수;류성기
    • 한국기계가공학회지
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    • 제15권1호
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    • pp.14-19
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    • 2016
  • Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. TE is usually expressed as an angular deviation, or a linear deviation measured at the pitch point and calculated at successive positions of the pinion as it goes through the meshing cycle. Accurate measurement of TE for gear transmission will provide a reasonable basis for gear design, manufacturing processes and quality control. Therefore, in order to study the accuracy of the gear transmission, stability, TE, vibration and noise after gear micro-geometry modification, a gear transmission test rig is proposed in this paper, which is based on the existing technical conditions, by using reasonable testing methods, hardware and a signal processing method. All of the details and the experience can be taken into consideration in the next upgraded test rig.

외연적 유한요소법을 이용한 KC-100 전방착륙장치 Spin-up, Spring-back 하중 해석 (Spin-up, Spring-back Load Analysis of KC-100 Nose Landing Gear using Explicit Finite Element Method)

  • 박일경;김성준;안석민
    • 한국항공운항학회지
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    • 제19권4호
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    • pp.51-57
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    • 2011
  • The spin-up and the spring-back are most severe load cases in the aircraft landing gear design. These load cases are caused by reciprocal action of complex physical phenomenon such as the friction between a tire and ground, inertia of the rotation of a tire and the flexibility of a landing gear structure. Generally, the empirical formula or the theoretical formula is used to calculate the spin-up and spring-back load in the early stage of the development program of the aircraft landing gear. After the materialization of the design of a landing gear, spin-up and spring-back load are acquired by the free drop test. In this study, the spin-up and the spring-back load of the rubber shock absorber type KC-100 nose landing gear are calculated by the explicit finite element analysis. Through this analysis, more accurate and realistic spin-up and spring back loads could be applied to the early phase of the development of the aircraft landing gear.

정밀 베벨 기어 금형개발 (Development of Accurate Bevel Gear Die)

  • 이광오;진민호;제진수;강성수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.43-46
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    • 2003
  • To develop bevel gear dies that have characteristics of high precision and enough life time, the technology of die manufacturing and design which increase the resistance of wear and fatigue is essentially needed. Here in the study, we have investigated several materials for dies and electrode. And, the most economical and suitable electrode material has been selected through the characteristic analysis of electrode materials such as copper, graphite and chromium copper. With the help of CAD/CAM/CAE, the total manufacturing system of high precision electrode for bevel gear has been established.

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