• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.624-628
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• 2000

The performance of machine tools is qualified by many test procedures given by the national/international standards or respected organisations. Among them, test regarding circular-interpolation accuracy is getting to be one of the important acceptance tests at the production level. Machine tool systems are composed of many mechanical and electronical sub-systems so that it is not easy to improve dynamic performance by examining only one particular part. Instead, overall systematic approach encompassing all the contributing elements is necessary to achieve good results. In this study, measures taken in circular accuracy improvements will be explained case by case.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.291-296
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• 2000

Liner DC motors are widely used for servo-actuator, which would be applied for semiconductor equipments and precise machining systems. we have been developed linear DC motor with high speed, acceleration and position accuracy. From performance test, the position accuracy. From performance test, the position and repeatability accuracy were able to be controlled with 10 ${\mu}{\textrm}{m}$ and $\pm$1 ${\mu}{\textrm}{m}$, respectively. The highest acceleration and speed were obtained 3 G and 2m/sec, respectively. Static thrust force was 270N, and then error was 25%.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.2
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• pp.61-68
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• 2004

A non-contact precision measurement system is a theodolite system, a laser tacker and a photogrammetry system etc. Nowadays, the system reaches to a limit of measurement accuracy required from industrial product of middle and large scale. The one of the solutions for this problem is to maximize the accuracy of the existing measurement system. According to it we performed the study far a measurement accuracy of theodolite system when the distance between two theodolites is changed 1m to 5m. We could blow that the changes of distance affect the measurement accuracy of theodolite system and that the maximum measurement accuracy is $\pm$ 0.02 mm on theodolite distance 3∼4 m.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.18 no.1
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• pp.110-115
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• 2009

In general, the radial error motion of a machine tool spindle system is effected on the accuracy of the parts to be made. This paper presents in milling process an investigation into spindle rotational accuracy effects on surface roughness of processing parts. We experimented the effects on spindle rotational accuracy in milling process by cutting AL 7075 workpiece at various rotational speed. In order to analyze the effects of rotational accuracy on surface roughness, we proposed the method using iSIGHT's RBF Approximation. The proposed method can be used fur anticipating the surface roughness when some spindle rotational accuracy experiments could be done in milling process.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.3
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• pp.67-73
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• 2005

An accuracy of theodolite system may be affected by a measurement environment and a measurement distance change from theodolite to scale bar and/or targets. This study was performed for measuring an accuracy when the distance from thodolite system to scale bar was changed $2\~6m$ on the distance 4m between two theodolites. The results showed that an accuracy was ${\pm}0.025mm$ or better when the distance from theodolite system to targets was 3, 4 and 5m. According to the results, it was found that the best distance from theodolite system to scale bar was $3\~4m$ when the collimation distance was $3\~4m$.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.7
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• pp.7-15
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• 2020

Recently, the fourth industrial revolution has been presented as a new paradigm and additive manufacturing (AM) has become one of the most important topics. For this reason, process monitoring for each cross-sectional layer of additive metal manufacturing is important. Particularly, deep learning can train a machine to analyze, optimize, and repair defects. In this paper, image classification is proposed by learning images of defects in the metal cross sections using the convolution neural network (CNN) image labeling algorithm. Defects were classified into three categories: crack, porosity, and hole. To overcome a lack-of-data problem, the amount of learning data was augmented using a data augmentation algorithm. This augmentation algorithm can transform an image to 180 images, increasing the learning accuracy. The number of training and validation images was 25,920 (80 %) and 6,480 (20 %), respectively. An optimized case with a combination of fully connected layers, an optimizer, and a loss function, showed that the model accuracy was 99.7 % and had a success rate of 97.8 % for 180 test images. In conclusion, image labeling was successfully performed and it is expected to be applied to automated AM process inspection and repair systems in the future.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.5
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• pp.21-26
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• 2005

It is important to measure the rotational accuracy of NC lathe spindle as it affects to the qualities of all machines machined by the NC lathe using in industries. The bad rotational accuracy of NC lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of NC lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental appratus for measuring of rotational accuracy by using eddy current type gap sensors, converters, screw terminal, data acquisition board inserted in computer and software f3r data acquisition, DT VEE ver. 5.0 and then error data acquired in the rotational accuracy test of NC lathe spindle are analysed in plots and statistical treatments.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.43-48
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• 2007

It is important to measure the rotational accuracy of lathe spindle as it affects to the qualities of all machines machined by the lathe using in industries. The bad rotational accuracy of lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental apparatus for measuring of rotational accuracy by using eddy current type gap sensors AEC5706PS and sensors, s-06LN, data acquisition board DT9834(USB type) and software for data acquisition, DT Measure Foundry ver. 4.0.7 etc., error data acquired in the rotational accuracy test of lathe spindle are analysed in plots and statistical treatments.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.4 no.3
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• pp.51-56
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• 2005

This research presents a modeling and a manufacturing method of screw flow meter. This paper introduces the efficient design and manufacturing method of screw type flow meter using reverse engineering and test technology. The methods introduced this paper utilize the reverse engineering that is increasing accuracy of modeling and manufacturing of reverse model. And then it can be used in performance test with hydraulic test equipment. Hence this can be used in the basic document for development of the quite accurate flowmeter.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.4 no.2
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• pp.24-30
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• 2005

This research presents a modeling and a manufacturing method of screw flow meter. This paper introduces the efficient design and manufacturing method of screw type flow meter using reverse engineering and test technology. The methods introduced this paper utilize the reverse engineering that is increasing accuracy of modeling and manufacturing of reverse model. And then it can be used in performance test with hydraulic test equipment. Hence this can be used in the basic document for development of the quite accurate flowmeter.