• Title/Summary/Keyword: Acceleration durability test

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A Study on the Acceleration Durability Test of In-Wheel Drive Gearbox for Military Special Vehicles (군 특수차량용 인휠 드라이브 기어박스의 가속 내구성시험에 관한 연구)

  • Lee, Y.B.;Lee, G.C.;Lee, J.J.;Lim, S.Y.;Kim, W.J.;Kim, K.M.
    • Journal of Drive and Control
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    • v.19 no.3
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    • pp.32-38
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    • 2022
  • The in-wheel drive gearbox for military special vehicles converts the high-speed & low-torque output generated by the electric servomotor, into low-speed & high-torque mechanical power. As the vehicle is remotely maneuvered in mountainous terrain, wet fields, rough terrain, etc., the gearbox must generate a maximum input speed exceeding 5,000 rpm, a maximum torque of 245 Nm, and MTBF of 9,600 km. The purpose of this study was to analyze the failure mode of the gearbox, to ensure the durability of the in-wheel drive gearbox. Also, the field load test data of the vehicle was analyzed, the acceleration durability test standards were established, the acceleration durability test was conducted, and the durability test results were analyzed as well.

The Statistical Evaluation for the Wear Life of Brake Pad Linings in Vehicle Durability Test and Customer Usage Environment (차량내구시험과 시장 사용환경에서의 브레이크 패드 마찰재 마모수명에 대한 통계적 평가)

  • 서경원;정관영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.213-220
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    • 1999
  • The life data analysis of the system and component are useful to describe the result of reliability test in product life to satisfy customer's growing need and to change test specifications or design criteria by life data analysis. And vehicle durability tesr occurred market environment. In this study, a statistical analysis for the wear life of brake pad linings helped perform correlation procedure between vehicle durability test and market. B-life values of the brake pad wear life data from both vehicle durability test and marker usage were compared to determine acceleration of the test by the Weibull, normal and log-normal distribution. The acceleration coefficient of the vehicle durability test can access to evaluate design criteria of product and test specification.

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Acceleration Test of Membrane-Electrode Assembly in PEMFC (고분자연료전지의 전해질-전극 접합체의 열화 가속시험)

  • Lee, Jung-Hun;Yoon, Young-Gi;Jung, Eun-Ha;Lee, Won-Yong;Kim, Chang-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.93-96
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    • 2007
  • Recently, much attentions have been paid on the commercialization of PEMFC, especially for the applications of residential and portable. In order to achieve the early commercialization of PEMFC, thee are two hurdles to overcome. One is cost down and the other is improvement of durability of the system components. Numerous companies have tried to reduce the production cost and the main research topics have been changed from performance to durability improvement. In this work, acceleration test were performed to find and evaluate the main reason of degradation of the MEA(membrane-electrode assembly) which is one of the core component of the PEMFC system. Based upon the test results, a way to make durable MEA was suggested. Acceleration tests were made by applying high voltage of 1.2V to the several kinds of single cells to increase the growth of catalyst particles. Cell performance, ac-impedance and electrochemically active area measurements were made atfter every 8 hours of acceleration test. Degradations of catalyst and membrane were examined by SEM, TEM and XRD. Obtained results were discussed in terms of structural stability and loss of catalyt and ionomers in the electrode layer. In addition, the way to make highly durable MEA was suggested.

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Development of Acceleration Duability Test Method for Fireproof Spray-Applocation (옥내용 뿜칠내화피복재의 촉진내구성 시험방법 연구)

  • Kim, Dae-Hoi;Lee, Gun-Chol;Lee, Sea-Hyun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.104-105
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    • 2013
  • The buildings constructed with steel structure is coated with certified fire resistive material to resist from fire. Coating materials lose their initial performances as time passes, so they need some maintenance. Fireproof spray-application also loses its performance and this performance loss of thr fireproof spray-application is very important because fire resistance of buildings depends on fireproof spray-application. So this study is to develop Acceleration durability test method of Fireproof spray-application, and use the Certification of fire resistant coating system.

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An Experimental Study on the Performance Evaluation Method of Padder Roll by Hydraulic Multi Cell with Acceleration Test (유압제어식 멀티셀 패더롤의 가속시험을 통한 성능평가 기법 연구)

  • Cho, Kyung Chul;Lee, Eun Ha;Park, Si Woo;Kim, Soo Youn
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.43-48
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    • 2018
  • The hydraulic control valve, used in the CPB (cold-pad-Batch) cold dyeing system, passes through a pressurized material that absorbs the dye. The hydraulic control of the hydraulic control panel shall be driven in a uniform and precisely controlled manner, as it interferes directly with the dyschromatism. In this study, an acceleration test model was employed to verify the durability of the hydraulic control of the hydraulic control panel, which was manufactured by the scenic model, and the pre-roll angle was analyzed before the performance of acceleration test. Based on the change in the amount of deformation of the padder roll the durability of the padder roll was analyzed along with verification of the durability of the skin and the rubber coating in contact with the fabric. Furthermore, the accelerated test method used for hydraulic controlled multi-cell padder rolls was verified.

Development of Acceleration Duability test condition for Fireproof Spray-Application. (옥내용 뿜칠내화피복재의 촉진내구성 조건 설정 연구)

  • Kim, Dae-Hoi;Lee, Gun-Chol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.170-171
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    • 2014
  • The buildings constructed with steel structure is coated with certified fire resistive material to resist from fire. Coating materials lose their initial performances as time passes, so they need some maintenance. This study is covers standardization of the methods for assessing the durability of SFRM. In Korea, more than 90 percent of SFRM are used indoors. So This study is to decide proper test method through investigation and examination of effect factor to performance of fire-resistant structure and applicable test method.

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Development of Acceleration Duability test condition for Fireproof Spray-Application(II). (옥내용 뿜칠내화피복재의 촉진내구성 조건 설정 연구(II))

  • Kim, Dae-Hoi;Lee, Gun-Chol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.109-110
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    • 2014
  • The buildings constructed with steel structure is coated with certified fire resistive material to resist from fire. Coating materials lose their initial performances as time passes, so they need some maintenance. This study is covers standardization of the methods for assessing the durability of SFRM. In Korea, more than 90 percent of SFRM are used indoors. So This study is to decide proper test method through investigation and examination of effect factor to performance of fire-resistant structure and applicable test method.

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An Example of Modification of Design Validation Test Specification to Reduce the Environmental Durability Test Time of Electronic Control Unit for Motor-Driven Power Steering system (전동식 조향 장치용 ECU 의 환경 내구 시험 시간 단축을 위한 설계 검증 시험 사양 변경 사례)

  • Kim, Tae-Hun;Kang, Dong-Young;Chung, In-Seung
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1309-1313
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    • 2008
  • This paper suggests an example of modification of the durability test specifications of electronic control unit for an automotive system in phase of design validation. The basic concept to redefine the specifications of durability test is based on the Arrhenius relationship for accelerated temperature test and the modified Coffin-Manson model for temperature cycle test. The ambient temperature of the powered-event durability test is increased to reduce the required test time of the current specification. Furthermore, the holding time between the events to cool down the temperature of the components is shortened and the resultant temperature rise affects the durability of the components. Thus, the acceleration factor due to the increased temperature range of temperature cycle is also estimated by the modified Coffin-Manson model.

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Development of Proving Ground Test Mode for Durability Test of Active Suspension System (사용자 주행 환경을 고려한 능동 현가 시스템의 PG 내구 시험 모드 개발)

  • Woo, Jongwoon;Lee, Seonbong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.16-23
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    • 2013
  • It is important that proving ground damage is correlated with target customer usage. This paper describes the test mode for durability test of active suspension control system for proving ground correlation and optimization. Acceleration, strain, wheel force and other types of data are collected on a vehicle as it traverses different proving ground surfaces. The primary objective of the analysis is to determine which mixture of proving ground surfaces offers the best representation of customer usage while minimizing the total test time. And durability testing offers the best way to assess the capability of a product to reach its reliability target. The test should be representative of the real environmental load and replicate the same customer usage.

Development of An Accelerated Durability Test Mode for Fuel Cell (연료전지 가속내구모드 개발)

  • LEE, YONGHEE;OH, DONGJO;JEON, UISIK;LEE, JONGHYUN
    • Journal of Hydrogen and New Energy
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    • v.26 no.5
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    • pp.493-498
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    • 2015
  • The fuel cell vehicle is a type of hydrogen vehicle which uses a fuel cell to produce electricity, powering its on-board electric motor. The fuel cell vehicle driving principle is completely different from the internal combustion engine vehicle. In order to ensure the durable quality of the fuel cell vehicle, durability test mode considering the characteristics of the fuel cell must be developed. In this study, we derived the durability test mode profile through collecting and analyzing fuel cell vehicle driving data. Then, the accelerated durability test mode is developed by adding degradation conditions and is experimentally validated to have an acceleration factor of 5~6.