• Title/Summary/Keyword: ATP(Available-to-Promise)

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Order Promising Rolling Planning with ATP/CTP Reallocation Mechanism

  • Chen, Juin-Han;Lin, James T.;Wu, Yi-Sheng
    • Industrial Engineering and Management Systems
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    • v.7 no.1
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    • pp.57-65
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    • 2008
  • Available-to-promise (ATP) exhibiting availability of manufacturing resources can be used to support customer order promising. Recently, one advanced function called Capable-to-promise (CTP) is provided by several modern APS (advanced planning system) that checks available capacity for placing new production orders or increasing already scheduled production orders. At the customer enquiry stage while considering the order delivery date and quantity to quote, both ATP and CTP are allocated to support order promising. In particular, current trends of mass customization and multi-side production chain derive several new constraints that should be considered when ATP/CTP allocation planning for order promising - such as customer's preference plants or material vendors, material compatibility, etc. Moreover, ATP/CTP allocation planning would be executed over a rolling time horizon. To utilize capacity and material manufacturing resource flexibly and fulfill more customer orders, ATP/CTP rolling planning should possess resource reallocation mechanism under the constraints of order quantities and delivery dates for all previous order promising. Therefore, to enhance order promising with reliability and flexibility to reallocate manufacturing resource, the ATP/CTP reallocation planning mechanism is needed in order to reallocate material and capacity resource for fulfilling all previous promised and new customer orders beneficially with considering new derived material and capacity constraints.

A Design of ATP Model Related eCRM Using LTV (LTV를 이용한 eCRM을 연계한 ATP 모델구현에 관한 연구)

  • 박재현;양광모;강경식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.4
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    • pp.54-60
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    • 2002
  • In the Supply chain, The ATP(Available to Promise) function doesn't only give customers to conformation of delivery. It can be used by the core function with ATP rule that can reconcile supplies and demands on the supply chain. Therefore We can be acquire the conformation about on the due date of supplier by using the ATP function of management about real and concurrent access on the supply chain, also decide the affect about product availability due to forecasting or customer's orders through the ATP. In this paper, It consolidates the necessity on a ATP and analyzes data which is concerned of ATP. tinder the these environments, defines the ATP nile that can improve the customer value and data flow related the eCRM and builds on a algorithm.

An ATP System with Non-Integer Time Lag for Supply Chain Management (공급 사슬 관리를 위한 비정수 타임 랙을 갖는 ATP 시스템)

  • Kim, Tai-Young
    • 한국경영정보학회:학술대회논문집
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    • 2008.06a
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    • pp.478-485
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    • 2008
  • 고객 만족과 납기 충족율을 최대화하기 위하여, 정확하고 실용적인 납기회답 시스템(ATP)은 매우 중요한 역할을 한다. 그러나 복잡한 공급사슬관리 환경 하에서 조달, 제조, 분배 등을 모두 고려한 정확한 ATP 수량 할당은 매우 어려운 업무이고, 때문에 많은 연구들이 이루어져 왔다. 지금까지 기존의 선행 연구에서 시도되었던 ATP 모형들은 공통적으로 정수배의 시간 단위만 고려해 왔고, 이는 실제 산업 현장의 ATP 프로세스를 정확하게 반영하지 못하고 있는 비현실적인 가정이라 할 수 있다. 본 논문에서는 SCM을 위하여 비정수 타임 랙을 사용한 ATP 시스템을 고려한다. 기존 연구들에서 이산형의 무리한 가정으로 표현되어 왔던 시간 단위를 동적 생산 함수(dynamic production function) 개념을 통하여 비음의 실수 범위에서의 자유롭게 나누어 고려할 수 있도록 하였다. 이를 통하여 기존 ATP 연구들의 무리한 가정을 제거하였으며, 보다 더 현실에 가까운 ATP 모델을 제안한다. 본 논문에서는 특히 공급 사슬(Supply Chain) 전체의 재고와 생산, 운송을 모두 고려하며 고객 주문에 대응하는 통합 ATP 시스템을 설계하였고, 기존 연구들이 미처 고려하지 못한 시간 흐름의 연속성에 중점을 두고 선형 계획(LP) 문제의 형태로 비정수 타임랙(non-integer time lag)을 갖는 ATP 시스템을 모델링하였다.

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Modeling Due-date Promising system using CTP Algorithm in SCM Environment (공급망상에세 CTP 알고리즘을 이용한 납기확약 시스템 모델링)

  • 최진;박상민;남호기;이종천
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.117-127
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    • 2003
  • This Study will introduce the concept of ATP(Available To Promise) and CTP(Capable to Promise) through the existing study , the process analysis of CTP(Capable to Promise), the modeling of algorithm and the embodiment of system. This research considers the environment of using Job-Shop method. The CTP algorithm models espicially through using LPST(Latest Possible Start Time) and EPST(Earlist Possible Start Time) method. It is important part of executing CTP(Capable to Promise), The CTP(Capable to Promise) modeling and implementing system develops to system which is capable to implement in the various business environment through addational and continuous research.

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An ATP Quotation System in Supply Chain Management (공급사슬경영에 있어서의 납기 회신 시스템)

  • Sim, Seung-Bae;Han, Joo-Yun;Jeong, Bong-Ju
    • IE interfaces
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    • v.13 no.3
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    • pp.405-415
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    • 2000
  • The accurate quotation of Available-To-Promise (ATP) plays a very important role in enhancing customer satisfaction and fill rate maximization. However, the complexity of Supply Chain structure, which includes all the linkages among procurement, production, and distribution, makes the accurate quotation of ATP be a quite difficult job. This paper presents a computerized ATP quotation system in global SCM environments where the worldwide headquarter, distribution centers, and manufacturing facilities are globally networked. We modeled the ATP quotation processes with the definition of required data flow and a comprehensive ATP-algorithm was newly developed. The illustrative example shows the efficiency of the proposed system is largely affected by the selection of alternative rules used in ATP-algorithm.

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Study on Available-To-Promise Algorithm for Determining Available Delivery Time - (가능납기 산정을 위한 ATP 알고리즘 연구)

  • 박재현;양광모;김건호
    • Journal of the Korea Safety Management & Science
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    • v.3 no.4
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    • pp.181-191
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    • 2001
  • Integrated Supply Chain Management is a important subject for all enterprise activities as include logistics/sales, transfer and storage, manufacturing, purchasing of materials. A recent customer wants to receive high level service of all parts as Qualify, Delivery, Cost and Product. Therefore, Enterprise effort to supply for customers needs use some techniques like Data Mining, POS, MIS. Inventory and Logistics cost is the highest expense of all cost from first supplier to final customer on supply routine. So, SCM's basic purpose is reduce to that cost. So that this paper explain necessary, background, concept of SCM, analyze several using methodology and function of main SCM solution, after propose to ATP model include arithmetic procedure, functions, input data for determines available due date.

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A Study on Available-To-Promise Algorithm for Determining Available Delivery Time (가능납기 산정을 위한 ATP 알고리즘 연구)

  • 진동주;양광모;김건호
    • Proceedings of the Safety Management and Science Conference
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    • 2001.11a
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    • pp.43-49
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    • 2001
  • 최근 기업활동의 자재구매, 제조, 보관 및 운송, 유통/판매까지 포함한 공급체인 전체에 대해 통합관리가 중요한 비스를 받고 싶어한다. 이에 따라 오늘날의 대부분의 기업들은 고도의 기술을 요하는 정보시스템의 도입과, POS, Data Mining 등과 같은 기술들을 이용하고 고객의 요구 사항들을 적시, 적소에서 파악하여 고객이 요구하는 상품과 서비스를 공급하기 위하여 최선과을 정리하고 주요 SCM solution에서 제공하는 기능 및 사용된 방법론을 분석하여, 이를 바탕으로 주문 접수 시 주문물량의 가능납기를 산정하기 위한 입력데이터, 고려요소, 연산절차 등을 포함한 ATI(Available to Promise) 모델을 제제로 부각되고 있다. 현대의 고객들은 제품이나 납기, 품질과 같은 부문에서 높은 서의 노력을 다하고 있다. 최초의 공급자로부터 소비자까지 상품이 전달되는 과정 중에서 재고와 물류비용은 모든 비용의 대부분을 차지하고 있다. 이에 대한 비용을 줄이려고 하는 것이 공급체인관리(SCM)의 기본적인 목적이라 하겠다. 이에 본 논문에서는 공급체인관리(SCM)에 대한 개념과 배경, 필요성 등시한다.

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A Design of ATP Model Related eCRM (eCRM을 연계한 ATP 모델 구현에 관한 연구)

  • Yang Kwang-Mo;Park Jae-Hyun;Kang Kyong-Sik
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.485-490
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    • 2002
  • Demands of customers are being changed and varied. And in this circumstance, it become a main issue of management that the company should produce and sell products according to the customer demands. With these trends, each company has been concentrating effects on generalization of product development technique and distinction of service for customer. To fulfill these demands of customer, they need a concept of eCRM(Web based Customer Relationship Management), and go from soiling products and services, or gathering customer requests, up to the phase of solving customer's problem by real time or previous action. With the help of internet, the frequency and speed of the problem solving has improved greatly. In the Supply chain, The ATP(Available to Promise) function doesn't only give customers to conformation of delivery. It can be used by the core function with ATP rule that can reconcile supplies and demands on the supply chain. Therefore We can be acquire the conformation about on the due date of supplier by using the ATP function of management about real and concurrent access on the supply chain, also decide the affect about product availability due to forecasting or customer's orders through the ATP. In this paper, It consolidates the necessity on a ATP and analyzes data which is concerned of ATP. Under the these environments, defines the ATP rule that can improve the customer value and data flow related the eCRM and builds on a algorithm.

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A study on the CTP System development at manufacture based MTO and MTS (MTO와 MTS기반의 생산방식에서의 CTP 시스템 개발에 관한 연구)

  • 여성주;류석곤;왕지남
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.534-537
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    • 2000
  • Recently, A manufacturing formula centered of the customer is one of the most important parts for the company competition. Especially, it is the matters of weight and importance that Make to Order(MTO) and Make to stock(MTS) is considered at the same time for designing manufacturing system based the order effectly. This paper suggests a alternative Available to promise(ATP) and capable to promise(CTP) to confirm the delivery time to customer, how to link mid-long term production plan with short term daily based scheduling, how to relate middle processes of device based industry to mid-long term plan through the example of S company in a manufacturing formula mixed MTO and MTS

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Development of Intelligent ATP System Using Genetic Algorithm (유전 알고리듬을 적용한 지능형 ATP 시스템 개발)

  • Kim, Tai-Young
    • Journal of Intelligence and Information Systems
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    • v.16 no.4
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    • pp.131-145
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    • 2010
  • The framework for making a coordinated decision for large-scale facilities has become an important issue in supply chain(SC) management research. The competitive business environment requires companies to continuously search for the ways to achieve high efficiency and lower operational costs. In the areas of production/distribution planning, many researchers and practitioners have developedand evaluated the deterministic models to coordinate important and interrelated logistic decisions such as capacity management, inventory allocation, and vehicle routing. They initially have investigated the various process of SC separately and later become more interested in such problems encompassing the whole SC system. The accurate quotation of ATP(Available-To-Promise) plays a very important role in enhancing customer satisfaction and fill rate maximization. The complexity for intelligent manufacturing system, which includes all the linkages among procurement, production, and distribution, makes the accurate quotation of ATP be a quite difficult job. In addition to, many researchers assumed ATP model with integer time. However, in industry practices, integer times are very rare and the model developed using integer times is therefore approximating the real system. Various alternative models for an ATP system with time lags have been developed and evaluated. In most cases, these models have assumed that the time lags are integer multiples of a unit time grid. However, integer time lags are very rare in practices, and therefore models developed using integer time lags only approximate real systems. The differences occurring by this approximation frequently result in significant accuracy degradations. To introduce the ATP model with time lags, we first introduce the dynamic production function. Hackman and Leachman's dynamic production function in initiated research directly related to the topic of this paper. They propose a modeling framework for a system with non-integer time lags and show how to apply the framework to a variety of systems including continues time series, manufacturing resource planning and critical path method. Their formulation requires no additional variables or constraints and is capable of representing real world systems more accurately. Previously, to cope with non-integer time lags, they usually model a concerned system either by rounding lags to the nearest integers or by subdividing the time grid to make the lags become integer multiples of the grid. But each approach has a critical weakness: the first approach underestimates, potentially leading to infeasibilities or overestimates lead times, potentially resulting in excessive work-inprocesses. The second approach drastically inflates the problem size. We consider an optimized ATP system with non-integer time lag in supply chain management. We focus on a worldwide headquarter, distribution centers, and manufacturing facilities are globally networked. We develop a mixed integer programming(MIP) model for ATP process, which has the definition of required data flow. The illustrative ATP module shows the proposed system is largely affected inSCM. The system we are concerned is composed of a multiple production facility with multiple products, multiple distribution centers and multiple customers. For the system, we consider an ATP scheduling and capacity allocationproblem. In this study, we proposed the model for the ATP system in SCM using the dynamic production function considering the non-integer time lags. The model is developed under the framework suitable for the non-integer lags and, therefore, is more accurate than the models we usually encounter. We developed intelligent ATP System for this model using genetic algorithm. We focus on a capacitated production planning and capacity allocation problem, develop a mixed integer programming model, and propose an efficient heuristic procedure using an evolutionary system to solve it efficiently. This method makes it possible for the population to reach the approximate solution easily. Moreover, we designed and utilized a representation scheme that allows the proposed models to represent real variables. The proposed regeneration procedures, which evaluate each infeasible chromosome, makes the solutions converge to the optimum quickly.