• 제목/요약/키워드: 3D mold design

검색결과 151건 처리시간 0.026초

전자선치료 시 3D 프린터로 제작한 환자 맞춤형 차폐체의 유용성 평가 (Evaluation of the Usefulness of Patient Customized Shielding Block Made with 3D Printer in the Skin Cancer Electron Beam Therapy)

  • 안기송;정우찬;김대현;김무섭;윤도군;심재구;서태석
    • 대한방사선기술학회지:방사선기술과학
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    • 제42권6호
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    • pp.447-454
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    • 2019
  • In order to improve and supplement the shielding method for electron beam treatment, we designed a patient-specific shielding method using a 3D printer, and evaluated the usefulness by comparing and analyzing the distribution of electron beam doses to adjacent organs. In order to treat 5 cm sized superficial tumors around the lens, a CT Simulator was used to scan the Alderson Rando phantom and the DICOM file was converted into an STL file. The converted STL file was used to design a patient-specific shield and mold that matched the body surface contour of the treatment site. The thickness of the shield was 1 cm and 1.5 cm, and the mold was printed using a 3D printer, and the patient customized shielding block (PCSB) was fabricated with a cerrobend alloy with a thickness of 1 cm and 1.5 cm. The dosimetry was performed by attaching an EBT3 film on the surface of the Alderson Rando phantom eyelid and measuring the dose of 6, 9, and 12 MeV electron beams on the film using four shielding methods. Shielding rates were 83.89%, 87.14%, 87.39% at 6, 9, and 12 MeV without shielding, 1 cm (92.04%, 87.48%, 86.49%), 1.5 cm (91.13%, 91.88% with PSCB), 92.66%) The shielding rate was measured as 1 cm (90.7%, 92.23%, 88.08%) and 1.5 cm (88.31%, 90.66%, 91.81%) when the shielding block and the patient-specific shield were used together. PCSB fabrication improves shielding efficiency over conventional shielding methods. Therefore, PSCB may be useful for clinical application.

유한요소법을 이용한 하수슬러지 소각재의 인공경량골재 제조시 압출성형해석 (The Numerical Analysis of Extrusion Forming on the Manufactured Artificial Lightweight Aggregate Made of Incinerated Sewage Sludge Ash by a Finite Element Method)

  • 정병길;배진우;성낙창
    • 한국환경과학회지
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    • 제16권10호
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    • pp.1169-1177
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    • 2007
  • The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.

런닝형 브래지어의 비교분석 (Comparative analysis of running-type brassieres on the market)

  • 박도윤;정혜순;나미향
    • 복식문화연구
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    • 제20권5호
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    • pp.621-634
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    • 2012
  • With comparative analysis of running-type brassieres on the market about suitability for middle-aged women, this study is to provide basic data of running-type brassieres' pattern which is highly suitable. In the pursuit of this purpose, this study carried out wearing experiment targeting 3 middle-aged women with normal body shape which is 85B of chest circumference. The result is as follows. The significant difference was recognized in the breast. The products were rated in order of C>A>B>D, E, F, G>H by the observers, and C>B>D>A>F>E=G>H by the subjects. The significant difference was recognized in the armhole area. The products were ranked in the order of C, D>B, G, E>A, F, H by the observes and D, C>B>G>F>A>H by the subjects. The significant difference was also recognized in 6 categories(14~19) for the torso. According to the overall average values, the products were rated in the order of B, C, D>A, D, F, G by the observers and B=D>C>H>F>G>A>E by the subjects. The overall evaluation exhibited the significant difference. The products were ranked in the order of D>C>E>B>H>A>G>F by both observers and subjects. Therefore it was confirmed that the product D was appropriate in general. To conclude of comparative analysis about 8 kinds of running-type brassieres on the market, the average values of the product C and D in all categories had high marks for each category. The product C was comfortable and capable of covering the breast well, however, a gap was formed in outside-up part. The product D, made from lacy fabric, was very comfortable and well-fitted but there was inconsistency between the mold-cup and the breast shape.

연속주조용 탄소강에서 상변화에 따른 열팽창 및 수축 거동 (Thermal Expansion and Contraction Characteristics of Continuous Casting Carbon Steels)

  • 김현철;이재현;권오덕;임창희
    • 한국재료학회지
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    • 제13권3호
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    • pp.137-143
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    • 2003
  • The air gap between the metal and mold, formed by shrinkage during solidification, causes surface and subsurface cracks in the continuous casting process. Molten crack on the surface might also occur due to improper heat transfer between them. In order to compensate the air gap in mold design, the thermal contraction is an essential factor. In this study, the thermal contraction and expansion behaviors were examined from the ($\alpha$ and pearlite)/${\gamma}$ to ${\gamma}$/$\delta$ transformations in continuous casting steels by the commercial dilatometer and the self- assembled dilatometer with laser distance measurement. It was found that the thermal contraction and expansion behaviors were very dependant on the phase transformation of the ${\gamma}$/$\delta$ as well as ($\alpha$ and pearlite)/${\gamma}$. The sudden volume change from $\delta$ to ${\gamma}$ which might cause cracks in the continuous casting process, was observed on cooling just below the melting temperature by the self-assembled dilatometer.

후육 벽 PET 용기에 대한 사출 블로우 성형의 유한요소해석 (Finite element analysis of a injection blow molding process for the thick-walled PET bottle)

  • 홍석관;송민재;고영배;차백순
    • Design & Manufacturing
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    • 제12권3호
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    • pp.5-12
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    • 2018
  • Plastic containers which provides the opportunity to reduce transportation costs are lighter and less brittle than glass containers. As a results, efforts to replace glass with plastic are ongoing. The blow molding method is a typical approach in producing plastic containers. Single-stage injection blow molding (ISBM) is one of the blow molding methods. However, the difficulty in controlling the temperature during the injection molding process is considered its main disadvantage. In this study, ISBM process analysis of relatively thick walled containers such as cosmetic containers is carried out. The initial temperature distribution of the preform is deemed to be the most influential factor in the accuracy of blow molding for the thick vessel. In order to accurately predict this, all heat transfer processes of the preform are considered. The validity of this analytical procedure is verified by comparing the cross-sectional thickness with the actual product. Finally, the validated analytical method is used to evaluate the factors affecting the thickness of the final molded part. The ISBM analysis technique for thick walled vessels developed through this study can be used as an effective predictor for preform design and blow process.

대형트럭에서의 판스프링의 구조해석에 관한 융합 연구 (A Convergent Investigation on the Structural Analysis of Leaf Spring at Large Truck)

  • 최계광;조재웅
    • 한국융합학회논문지
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    • 제11권12호
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    • pp.155-159
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    • 2020
  • 본 연구에서는 대형트럭의 판스프링의 개수에 대한 구조 해석을 수행하였다. 변형량은 4가지 모델들이 공히 작게 나왔다. Model A의 응력이 가장 큰 것으로 나타났고 Model D의 응력이 가장 작은 것으로 나타났다. Model A의 최대 응력이 Model D에 비하여 약 1.87배로 크게 나왔고 Model B에 비하여 약 1.52배 정도로 크게 나타났다. Model C와 Model D의 최대응력은 적게 나왔다. Model D가 Model C에 비하여 겹판 스프링을 한 개 더 보강한 효과로 보면 그 강도의 향상의 효과는 작게 나타났다. 따라서 겹판 스프링 3개인 Model C가 설계상 효율적이고 강도면에서도 좋다고 사료된다. 본 연구 결과를 대형트럭에서의 판스프링에 적용함으로서 판스프링의 구조 강도를 평가할 수 있고 그리고 그 결과가 대형트럭에서의 내구성이 있는 판스프링의 설계와 미적인 융합이 될 수 있다고 보인다.

Direct metal laser sintering 방식을 이용하여 제작한 다양한 고정성 보철물 수복 증례 (Fixed prostheses fabricated by direct metal laser sintering system: case report)

  • 백주원;신수연
    • 구강회복응용과학지
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    • 제32권3호
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    • pp.246-254
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    • 2016
  • Direct metal laser sintering (DMLS) 방식은 3D 프린팅 중 한 방식으로, 재료를 쌓아가면서 레이저를 이용하여 선택적으로 sintering하는 방식이다. 이는 주조 방식에서 문제되는 결손과 뒤틀림을 방지할 수 있으며 절삭 가공 방식으로 제작하기 어려운 복잡한 구조물을 제작할 수 있다. 본 증례들은 DMLS 방식을 이용하여 지대치 간 길이가 긴 고정성 보철물, 포스트 등 다양한 고정성 보철물을 제작하여 수복하였고, 주기적인 관찰 결과 심미적, 기능적으로 만족할만한 결과를 얻었기에 이를 보고하는 바이다.

자동차용 인스트루먼트 패널의 사출압력 최소화를 위한 밸브 게이트 열림 시점 결정 (Determination of Valve Gate Open Timing for Minimizing Injection Pressure of an Automotive Instrument Panel)

  • 조성빈;박창현;표병기;최동훈
    • 한국자동차공학회논문집
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    • 제20권4호
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    • pp.46-51
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    • 2012
  • Injection pressure, an important factor in filling process, should be minimized to enhance injection molding quality. Injection pressure can be controlled by valve gate open timing. In this work, we decided the valve gate open timing to minimize the injection pressure. To solve this design problem, we integrated MAPS-3D (Mold Analysis and Plastic Solution-3Dimension), a commercial injection molding CAE tool, to PIAnO (Process Integration, Automation and Optimization), a commercial PIDO (Process Integration, and Design Optimization) tool using the file parsing method. In order to reduce computational cost, we performed an approximate optimization using meta-models that replaced expensive computer simulations. At first, we carried out DOE (Design of Experiments) using OLHD (Optimal Latin Hypercube Design) available in PIAnO. Then, we built Kriging models using the simulation results at the sampling points. Finally, we used micro GA (Genetic Algorithm) available in PIAnO. Using the proposed design approach, the injection pressure has been reduced by 13.7% compared to the initial one. This design result clearly shows the validity of the proposed design approach.

Double Side SMT and Molding Process Development for mPossum Package

  • Kim, ByongJin;Cho, EunNaRa;Kim, ChoongHoe;Lee, YoungWoo;Lee, JaeUng;Ryu, DongSu;Jung, GyuIck;Kang, DaeByoung;Khim, JinYoung;Yoon, JuHoon;Kim, Sun-Joong
    • 마이크로전자및패키징학회지
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    • 제23권4호
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    • pp.43-48
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    • 2016
  • 3-Dimensional System in Package (3-D SiP) structure (Amkor calls it mPossum-molded Possum) using double side Surface Mount Technology (SMT) and double side molding was evaluated in order to achieve small/thin form factor as well as good functionality by integration and double side layout. As the new platform on laminate substrate basis, molding process was challenge in mold flow balance at top and bottom side and package warpage control over the overall assembly process. There were two types of different molding process evaluated with 1) 1-step molding which was done at both side at the same time and 2) 2-step molding which was done at the conventional molding process twice. Mold simulation helped to narrow down the material selections and parameters available before actual sample build. There were many challenges for this first trial in design/ parameter and material types but optimized them to enable this structure.

CT 조사를 통한 청화백자투각연당 초팔괘문연적의 3차원적 구조와 제작방법에 대한 고찰 (Computed tomography investigation of the three-dimensional structure and production method of White Porcelain Water Dropper with Openwork Lotus Scroll Design and Eight Trigram Design in Cobalt-blue Underglaze)

  • 나아영;황현성
    • 박물관보존과학
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    • 제25권
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    • pp.1-8
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    • 2021
  • 국립중앙박물관 소장품 청화백자투각연당초팔괘문연적(수정147)을 대상으로 CT 조사를 실시하고 복제품을 제작하여 구조와 제작방법에 대해 살펴보았다. CT 조사를 실시한 결과, 접합선이나 기공이 없는 것으로 보아 하부 동체부 틀을 사용하여 한 번에 찍어 빼낸 후 상부 틀로 찍어 뽑아낸 상부 뚜껑을 서로 접합하였음을 알게 되었다. 특히 하부 동체부의 내기 상면과 연접한 뚜껑 하단면이 서로 접합이 잘 되도록 내면 가운데를 대나무 칼로 거칠게 돌려 깎아 접합면이 누수 되지 않도록 처리하였다. 처음 제작할 당시 물을 담는 연적의 내기(內器)는 도량형 규격에 맞고 틀을 뽑아내기에도 용이한 원통형(圓筒形)으로 만들었을 것으로 짐작되나 상부면과 동체부를 붙이는 과정에서 형태가 사다리꼴로 변형되었을 것으로 여겨진다. 또한 실리콘 복제를 이용하여 원통형 내기로 다시 제작한 후 내기의 용량을 비교 측정한 결과, 3D프린팅을 이용해 복제한 유물 내기의 용량이 152.5㎖인데 반해 원통형 내기의 용량은 대략 168.6㎖로 조선시대 도량형 기준인 '량(量)'의 단위로 3홉(약 174㎖)과 유사하다는 것을 확인 할 수 있었다. 원통형 내기의 용량이 조선 후기 도량형 기준과 부합하므로 실제 도공이 팔괘문연적을 제작할 당시 원통형내기를 가진 연적으로 제작하였을 것으로 생각된다.