• Title/Summary/Keyword: 3D 직조

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Fabrication and Characterization of 3D Woven Textile Reinforced Thermoplastic Composites (3차원 직조형 열가소성수지 복합재료 제조 및 특성화)

  • 홍순곤;변준형;이상관
    • Composites Research
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    • v.16 no.2
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    • pp.33-40
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    • 2003
  • In order to overcome one of the most pronounced shortcomings of conventional laminated composites, such as the low damage tolerance due to delamination, the thermoplastic materials and 3D (three-dimensional) preforms have been utilized in the manufacture of composite materials. From the newly developed process termed as the co-braiding, hybrid yarns of the thermoplastic fibers (PEEK) and reinforcing fibers (carbon) have been fabricated. In order to further enhance the delamination suppression, through thickness fibers have been introduced by way of 3D weaving technique in the fabrication of textile preforms. The preforms have been thermoformed to make composite materials. Complete impregnation of the PEEK into the carbon fiber bundles has been confirmed. For the comparison of mechanical performance of 3D woven composites, quasi-isotropic laminates using APC-2/AS4 tapes have been fabricated. Tensile and compressive properties of both the composites have been determined. Furthermore. the open hole, impact and CAI(Compression After Impact) tests were also carried out to assess the applicability of 3D woven textile reinforced thermoplastic composites in aerospace structures.

Manufacture of 3D Textile Preform and Study on Mechanical Properties of Composites (3D Textile 프리폼 제조 및 복합재료 기계적 특성 연구)

  • Jo, Kwang-Hoon;Klapper, Vinzenz;Kim, Hyeon-Woo;Lee, Jeong-Woon;Han, Joong-Won;Byun, Joon-Hyung;Joe, Chee-Ryong
    • Composites Research
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    • v.32 no.1
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    • pp.65-70
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    • 2019
  • The aircraft composites wing parts are usually integrated with adhesive or fastener. These laminated composites have weak interlaminar strength, which can lead to delamination. In order to compensate the disadvantages of laminated composites, it is possible to improve the strength, durability, shock and fatigue resistance by reinforcing the fiber in the thickness direction. In addition, using a single structure near-net-shape saves the manufacturing time and the number of fasteners, thus can reduce the overall cost of the composite parts. In this study, compression test, tensile test and open-hole tensile test are carried out for three structural architecture of 3D (three-dimensional) textile preforms: orthogonal(ORT), layer-to-layer(LTL) and through-the-thickness(TTT) patterns. Among these, the orthogonal textile composite shows the highest Young's modulus and strength in tensile and compression. The notch sensitivity of the orthogonal textile composite was the smallest as compared with UD (unidirectional) and 2D (two-dimensional) fabric laminates.

Mechanical Characteristics of 3-dimensional Woven Composite Stiffened Panel (3차원으로 직조된 복합재 보강 패널의 기계적 특성 연구)

  • Jeong, Jae-Hyeong;Hong, So-Mang;Byun, Joon-Hyung;Nam, Young-Woo;Kweon, Jin-Hwe
    • Composites Research
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    • v.35 no.4
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    • pp.269-276
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    • 2022
  • In this paper, a composite stiffened panel was fabricated using a three-dimensional weaving method that can reduce the risk of delamination, and mechanical properties such as buckling load and natural frequency were investigated. The preform of the stringer and skin of the stiffened panel were fabricated in one piece using T800 grade carbon fiber and then, resin (EP2400) was injected into the preform. The compression test and natural frequency measurement were performed for the stiffened panel, and the results were compared with the finite element analyses. In order to compare the performance of 3D weaving structures, the stiffened panels with the same configuration were fabricated using UD and 2D plain weave (fabric) prepregs. Compared to the tested buckling load of the 3D woven panel, the buckling loads of the stiffened panels of UD prepreg and 2D plain weave exhibited +20% and -3% differences, respectively. From this study, it was confirmed that the buckling load of the stiffened panel manufactured by 3D weaving method was lower than that of the UD prepreg panel, but showed a slightly higher value than that of the 2D plain weave panel.

The Effects of Woven Metal Screen Ribs on Heat Transfer and Pressure Drops in the 5:1 Aspect Ratio Rectangular Duct (5:1의 형상비를 갖는 사각덕트에서 직조 스크린 리입(rib)이 열전달과 마찰계수에 미치는 영향)

  • Oh, S.K.;Ary, B.K.P.;Ahn, S.W.;Lee, M.S.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.31-37
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    • 2011
  • 직조 금속 스크린 리브(rib) 이 바닥에 설치된 사각 덕트에서 열전달과 유체유동의 압력강하를 측정하기 위해 실험적 연구를 수행하였다. 시험부의 치수는 200 mm(W) ${\times}$ 40 mm(H) ${\times}$ 712 mm(L)이고 수력직경은 66.6 mm이다. 입구영역에는 1.72m 길이의 가열되지 않은 동일한 치수의 채널을 설치하였다. 메쉬가 다른 4가지의 직조금속 스크린 리브에 대해 측정하였다. 그리고 비교를 위해 일체형 리브에 대해서도 측정하였다. 국부 열전달 계수의 측정에는 스테인레스 강제 포일(foil) 히터와 T형 열전대률 이용하였다. 레이놀즈 수는 23,000에서 58,000의 범위이다. 덕트의 수력직경($D_h$)에 대한 직조 금속 리브의 높이(e)의 비($e/D_h$)는 0.075 이고 리브 간격(p)과 높이의 비(p/e)는 10이다. 실험 결과 메쉬가 없는 일체형 리입에서 가장 누셀트 수와 마찰계수가 컷다.

Growth of Green Pepper (Capsicum annuum L.) in Greenhouse Covered with Light Diffusion Film (산광필름피복 시설 내 풋고추 생육)

  • Hee Chun;Jin Young Kim;Hyun Hwan Kim;Si Young Lee;Yooun Il Nam;Kyung Je Kim
    • Journal of Bio-Environment Control
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    • v.10 no.3
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    • pp.181-186
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    • 2001
  • During the growth of fruit vegetables such as pepper, cucumber and tomato, there are light deficiency under the plant canopy. This study was conducted to clarify the effect of light diffusion film on the stem growth, canopy, flowering and fruiting of green pepper in greenhouse. The transmittance of total solar radiation into greenhouse under woven and double films were 90% and 75% of polyethylene film. And the transmittance of photosynthetically active radiation into greenhouse under woven and double films were 96% and 81% of polyethylene film. However, the light diffusions under woven, double and polyethylene films were 46%, 31% and 9%, respectively. The plant height under polyethylene film covered greenhouse was 96.9% cm, taller than those under woven and double films by 6.5, 13.9 cm. And the third node length under woven film covered greenhouse was 8.6 cm, shorter than those under double and polyethylene films by 2.5, 5.7 cm. Also the first branch angle under woven film covered greenhouse was 61.0$^{\circ}$, larger than those under double and polyethylene films by 2.3, 10.3$^{\circ}$. But there was no clear difference in the node numbers among the covering materials. The rate of curved and sterile fruit under woven film covered greenhouse was smaller than those under double and polyethylene films by 4.6, 5.5% and 1.2, 3.6%. But the contents of vitamin C showed no difference among the covering materials and plant densities.

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Development of Modeling Technique and Material Prediction Method Considering Structural Characteristics of Woven Composites (직조 복합재료의 구조적 특성을 고려한 모델링 기법 및 물성 예측 기법 개발)

  • Choi, Kyung-Hee;Hwang, Yeon-Taek;Kim, Hee-June;Kim, Hak-Sung
    • Composites Research
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    • v.32 no.5
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    • pp.206-210
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    • 2019
  • As the use of composite materials of woven structure has expanded to various fields such as automobile and aviation industry, there has been a need for reliability problems and prediction of mechanical properties of woven composites. In this study, finite element analysis for predicting the mechanical properties of composite materials with different weaving structures was conducted to verify similarity with experimental static properties and an effective modeling method was developed. To reflect the characteristics of the weave structure, the meso-scale representative volume element (RVE) was used in modeling. Three-dimensional modeling was carried out by separating the yarn and the pure matrix. Hashin's failure criterion was used to determine whether the element was failed, and the simulation model used a progressive failure model which was suitable for the composite material. Finally, the accordance of the modeling and simulation technique was verified by successfully predicting the mechanical properties of the composite material according to the weave structure.

Development of 3D Woven Preform π-beam based on T-beam Made of Laminated Composites (적층복합재료 T-빔 기반의 3차원 직조 프리폼 π-빔 개발)

  • Park, Geon-Tae;Lee, Dong-Woo;Byun, Joon-hyung;Song, Jung-il
    • Composites Research
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    • v.33 no.3
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    • pp.115-124
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    • 2020
  • Laminate composites, especially Carbon fiber-reinforced composites are wide used in various industry such as aerospace and automotive industry due to their high specific strength and specific stiffness. However, the laminate composites has a big disadvantage that delamination occurs because the arrangement of the fibers is all arranged in the in-plane direction, which limits the field of application of the laminate composites. In this study, we first developed a laminate composites T-beam in which π-beam and flat plate were combined and optimized the design parameters through structural analysis and mechanical tests. Afterwards, 3D weave preform T-beam was developed by applying the same design parameters of laminate composites T-beams, and improved mechanical strength was achieved compared to laminated structures. These findings are expected to be applicable to existing laminated composite structures that require increased strength.

Fabrication of an Ultralow Density Material Based on Wire-Weaving (와이어 직조에 기반한 극저밀도 재료의 제조법)

  • Choi, Jung Myung;Gang, Liu;Kang, Kiju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.737-744
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    • 2017
  • A new ultralow density material (ULDM) named Shellular was recently introduced. Shellular has a periodic cellular structure with smooth-curved shells. The template for the first Shellular was fabricated using lithography and its shape was similar to the P-surface, a type of triply periodic minimal surface (TPMS). In this paper, a new fabrication method of Shellular with D-surface, named W-Shellular, is described. W-Shellular is fabricated based on weaving of polymer wires. The compressive properties are evaluated by experiments and analysis in comparison with the previous ULDMs.

Study on the Textile Structural Design using SLS 3D Printing Technology -Focused on Design of Flexible Woven Fabric Structure- (SLS 방식의 3D 프린팅 기술을 활용한 직물구조적인 디자인설계 연구 -유연성 있는 직조구조 직물설계를 중심으로-)

  • Song, HaYoung
    • Journal of Fashion Business
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    • v.23 no.3
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    • pp.67-84
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    • 2019
  • Since the early 2000s, various fashion design products that use 3D printing technology have constantly been introduced to the fashion industry. However, given the nature of 3D printing technology, the flexible characteristics of material of textile fabrics is yet to be achieved. The aim of this study is to develop the optimal design conditions for production of flexible and elastic 3D printing fabric structure based on plain weave, which is the basic structure in fabric weaving using SLS 3D printing technology. As a the result this study aims to utilize appropriate design conditions as basic data for future study of flexible fashion product design such as textile material. Weaving structural design using 3D printing is based on the basic plain weave, and the warp & weft thickness of 4mm, 3mm, 2mm, 1.5mm, 1mm, and 0.7mm as expressed in Rhino 6.0 CAD software program for making a 3D model of size $1800mm{\times}180mm$ each. The completed 3D digital design work was then applied to the EOS SLS Machine through Maker ware, a program for 3D printer output, using polyamide 12 material which has a rigid durability strength, and the final results obtained through bending flexibility tests. In conclusion, when designing the fabric structure design in 3D printing using SLS method through application of polyamide 12 material, the thickness of 1 mm presented the optimal condition in order to design a durable digital textile structure with flexibility and elasticity of the 3D printing result.

Micro-Cracked Textile Composite Structures‘ Behavior on the Dynamic Impact Loading (동적 충격하중에 의한 미소균열 직조복합구조의 특성)

  • Hur, Hae-Kyu;Kim, Min-Sung;Jung, Jae-Kwon;Kim, Yong-Jin
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.222-227
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    • 2008
  • This study is focused on an integrated numerical modeling enabling one to investigate the dynamic behavior and failure of 2-D textile composite and 3-D orthogonal woven composite structures weakened by micro-cracks and subjected to an impact load. The integrated numerical modeling is based on: I) determination of governing equations via a three-level hierarchy: micro-mechanical unit cell analysis, layer-wise analysis accounting for transverse strains and stresses, and structural analysis based on anisotropic plate layers, II) development of an efficient computational approach enabling one to perform transient response analyses of 2-D plain woven and 3-D orthogonal woven composite structures featuring the matrix cracking and exposed to time-dependent loads, III) determination of the structural characteristics of the textile-layered composites and their degraded features under various geometrical yarn shapes, and finally, IV) assessment of the implications of stiffness degradation on dynamic response to impact loads.

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