• Title/Summary/Keyword: 2-axis Manipulator

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Study on Angle Calculation of Two-axis Manipulator for Laser Assisted Machining (레이저 보조 가공을 위한 2-축 틸팅의 회전각에 대한 연구)

  • Kim, Dong Hong;Jung, Dong Won;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.113-117
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    • 2014
  • Laser Assisted Machining (LAM) was often used in process of difficulty-to-cut materials. In previous study, Laser assisted machining was a straight path processing using 1-axis manipulator in laser module. But 1-axis manipulator in laser module was able to process only straight path. So, in this study, laser module in laser assisted machining equipped to 2-axis manipulator. 2-axis manipulator has two motors. First motor is machining direction motor and second motor is Vertical Motor. Machining direction motor rotates in the direction of machining and vertical motor rotates vertical direction in the direction of machining. Machining path of laser assisted machining was considered diagonal path and curved path of laser heat source. This study calculated the 2-axis manipulator's rotation angle in diagonal path and curved path.

Development of a Multi-joint Robot Manipulator for Robot Milking System (로봇 착유시스템을 위한 다관절 매니퓰레이터 개발)

  • Kim W.;Lee D. W.
    • Journal of Biosystems Engineering
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    • v.30 no.5 s.112
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    • pp.293-298
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    • 2005
  • The purpose of this study was the development of a multi-joint robot manipulator for milking robot system. The multi-joint robot manipulator was controlled by 5 drivers with driver controller through the position information obtained from the image processing system. The robot manipulator to automatically attach each teat cup to the teats of a milking cow was developed and it's motion was accurately measured with error rate. Results were as follows. 1. Maximum errors in position accuracy were 4mm along X-axis, 4.5mm along Y-axis and 0.9mm along Z-axis. Absolute distance errors were maximum 4.8mm, minimum 2.7mm, and average 3.6mm. 2. Errors of repeatability were maximum 3.0mm along X-axis, 3.0mm along Y-axis, and 0.5mm along Z-axis. Distance error values were maximum 3.2mm, minimum 2.2mm, and average 2.5mm. It is envisaged that multi-joint robot manipulator can be applicate to milking robot system being developed in consideration of the experiment results.

Development of Low-cost 3D Printing Bi-axial Pressure Sensor (저가형 3D프린팅 2축 압력 센서 개발)

  • Choi, Heonsoo;Yeo, Joonseong;Seong, Jihun;Choi, Hyunjin
    • The Journal of Korea Robotics Society
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    • v.17 no.2
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    • pp.152-158
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    • 2022
  • As various mobile robots and manipulator robots have been commercialized, robots that can be used by individuals in their daily life have begun to appear. With the development of robots that support daily life, the interaction between robots and humans is becoming more important. Manipulator robots that support daily life must perform tasks such as pressing buttons or picking up objects safely. In many cases, this requires expensive multi-axis force/torque sensors to measure the interaction. In this study, we introduce a low-cost two-axis pressure sensor that can be applied to manipulators for education or research. The proposed system used three force sensitive resistor (FSR) sensors and the structure was fabricated by 3D printing. An experimental device using a load cell was constructed to measure the biaxial pressure. The manufactured prototype was able to distinguish the +-x-axis and the +-y-axis pressures.

User-Oriented Controller Design for Multi-Axis Manipulators (다관절 머니퓰레이터의 사용자 중심 제어기 설계)

  • Son, HeonSuk;Kang, DaeHoon;Lee, JangMyung
    • IEMEK Journal of Embedded Systems and Applications
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    • v.3 no.2
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    • pp.49-56
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    • 2008
  • This paper proposes a PC-based open architecture controller for a multi-axis robotic manipulator. The designed controller can be applied for various multi-axes robotic manipulators since the motion controller is implemented on a PC with its peripheral devices. The accuracy of the controller based on the computed torque method has been measured with the dynamic model of manipulator. Since the controller is implemented in the PC-based architecture, it is free from the user circumstances and the operating environment. Dynamics of the manipulator have been compensated by the feed forward path in the inner loop and the resulting linear outer loop has been controlled by PD algorithm. Using the specialized language, it can be more efficient in programming and in driving of the multi-axis robot. Unlike the conventional controller that is used to control only a specific robot, this controller can be easily changed for various types of robots. This paper proposes a PC-based controller that has a simple architecture with its simple interface circuits than general commercial controllers. The maintenance and the performance of the controller can be easily improved for a specific robot. In fact, using a Samsung multi-axis robot, AT1, the controller performance and convenience of the PC-based controller have been verified by comparing to the commercial one.

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Angle Calculation Rotation Angle of One-axis Manipulator in Laser Module (레이저모듈에서의 1-축 틸팅의 회전각 계산)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.506-509
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    • 2012
  • Laser assisted machining is the processing method that preheating brittle materials by laser heat source and cutting the soften area. This processing applied to various industries because it can be cutting difficult-to-cut materials. However, the laser assisted machining appeared the limitations of processing for equipped with the spindle. So, it assumed separate model that spindle and laser assisted machining. In feed, the calculation of changing the angle of the laser module according to preheat point and the shape of the feed is important and it tried easy calculating changing angle of 1-axis Manipulator in separate model. In 3 types feed shape, angle of 1-axis Manipulator was calculated when fixed and moved in the outside of spindle. In this study, suggest 2 types of methods for laser module when fixed and moved.

Development of Vision System Model for Manipulator's Assemble task (매니퓰레이터의 조립작업을 위한 비젼시스템 모델 개발)

  • 장완식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.10-18
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    • 1997
  • This paper presents the development of real-time estimation and control details for a computer vision-based robot control method. This is accomplished using a sequential estimation scheme that permits placement of these points in each of the two-dimensional image planes of monitoring cameras. Estimation model is developed based on a model that generalizes know 4-axis Scorbot manipulator kinematics to accommodate unknown relative camera position and orientation, etc. This model uses six uncertainty-of-view parameters estimated by the iteration method. The method is tested experimentally in two ways : First the validity of estimation model is tested by using the self-built test model. Second, the practicality of the presented control method is verified in performing 4-axis manipulator's assembly task. These results show that control scheme used is precise and robust. This feature can open the door to a range of application of multi-axis robot such as deburring and welding.

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Development of Educational 6-axis Articulated Manipulator Using 4-bar Linkage (4-bar Linkage를 이용한 교육용 6축 수직 다관절 로봇 개발)

  • 김대영;김성현;박정미;정원지
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.524-527
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    • 2002
  • This paper is on the development of an educational 6-axis articulated manipulator using 4-bar linkage system. Especially, the 2$^{nd}$ and the 3$^{rd}$ axes need large torque to control the movement of an end-effect. However, small motors (RC-servo, DC-gear, stepping meters) are used for the 4-bar linkage. In addition the manipulator can be operated by a switch and also motion can be realized automatically, based on C-language coded users programs..

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A Fundamental Study on the Design of Two-axis Drive Manipulator for Laser-assisted Machining (레이저보조가공을 위한 2-축 구동 매니퓰레이터 설계에 관한 기초 연구)

  • Kim, Dong-Hyeon;Cha, Na-Hyeon;Kim, Tae-Woo;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.813-817
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    • 2012
  • Laser assisted machining (LAM) is machining method that performs a machining for workpieces using laser beam preheating. LAM is in the early stage of its applications and has only been used in limited fields including turning, planning and micro end-milling throughout the world. LAM system should be able to move to the laser radiation direction and to rotate on a tool path for machining of complex shapes. A laser module with two-axis manipulator is designed in this study. It has been performed static structural analysis and shape modification of the manipulator. As the results of shape modification it has been obtained better results than the initial model. These results will be able to use in development of the two-axis manipulator.

Accuracy Improvement of a 5-axis Hybrid Machine Tool (5축 혼합형 공작기계의 정밀도 향상 연구)

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.84-92
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    • 2014
  • In this paper, a novel 5-axis hybrid-kinematic machine tool is introduced and the research results on accuracy improvement of the prototype machine tool are presented. The 5-axis hybrid machine tool is made up of a 3-DOF parallel manipulator and a 2-DOF serial one connected in series. The machine tool maintains high ratio of stiffness to mass due to the parallel structure and high orientation capability due to the serial-type wrist. In order to acquire high accuracy, the methodology of measuring the output shafts by additional sensors instead of using encoder outputs at the motor shafts is proposed. In the kinematic view point, the hybrid manipulator reduces to a serial one, if the passive joints in the U-P serial chain at the center of the parallel manipulator are directly measured by additional sensors. Using the method of successive screw displacements, the kinematic error model is derived. Since a ball-bar is less expensive than a full position measurement device and sufficiently accurate for calibration, the kinematic calibration method of using a ball-bar is presented. The effectiveness of the calibration method has been verified through the simulations. Finally, the calibration experiment shows that the position accuracy of the prototype machine tool has been improved from 153 to $86{\mu}m$.

A Robotic Milking Manipulator for Teat-cup Attachment Modules (착유컵 자동 착탈을 위한 매니퓰레이터 개발)

  • Lee, D. W.;Kim, W.;Kim, H. T.;Kim, D. W.;Choi, D. Y.;Han, J. D.;Kwon, D. J.;Lee, S. K.
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.163-168
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    • 2001
  • A manipulator for test-cup attachment modules, which was a part of a robot milking system, was developed to reduce cost and labor for cow milking processing. A Cartesian coordinate manipulator was designed for the milking process, because it was quite flexible and can be constructed more economically than any other configuration. The manipulator was made use of DC motors, screws for power transmission, a RS422 interface system for the transmission of coordinate values and a one-chip microprocessor, 89C52. Performance tests of the manipulator were conducted to measure experimentally the precision of all axes. Some of the results are as follows. 1. The Cartesian coordinate manipulator was designed and built. Dimension of the three perpendicular axes (X, Y, and Z) and one arm’s axis(W) to pick up and transfer the modules were 700㎜$\times$450㎜$\times$550㎜$\times$650㎜. The arm’s axis moved the teat-cup attachment module, which attached four teat-cup to four teats, detached four teat-cup from four teats, was designed and manufactured by using CAD, CAM and CNC. 3. After 10 replications of exercising the manipulator, mean precision values(positioning error) of X, Y, Z axes wee 0.48㎜, 0.20㎜, 0.19㎜, respectively. Therefore, we conclude the axes to have a precision better than 0.5㎜, had no problem to operate correctly the milking manipulator.

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