• Title/Summary/Keyword: 1-axis Manipulator

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Study on Angle Calculation of Two-axis Manipulator for Laser Assisted Machining (레이저 보조 가공을 위한 2-축 틸팅의 회전각에 대한 연구)

  • Kim, Dong Hong;Jung, Dong Won;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.113-117
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    • 2014
  • Laser Assisted Machining (LAM) was often used in process of difficulty-to-cut materials. In previous study, Laser assisted machining was a straight path processing using 1-axis manipulator in laser module. But 1-axis manipulator in laser module was able to process only straight path. So, in this study, laser module in laser assisted machining equipped to 2-axis manipulator. 2-axis manipulator has two motors. First motor is machining direction motor and second motor is Vertical Motor. Machining direction motor rotates in the direction of machining and vertical motor rotates vertical direction in the direction of machining. Machining path of laser assisted machining was considered diagonal path and curved path of laser heat source. This study calculated the 2-axis manipulator's rotation angle in diagonal path and curved path.

Development of a Multi-joint Robot Manipulator for Robot Milking System (로봇 착유시스템을 위한 다관절 매니퓰레이터 개발)

  • Kim W.;Lee D. W.
    • Journal of Biosystems Engineering
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    • v.30 no.5 s.112
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    • pp.293-298
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    • 2005
  • The purpose of this study was the development of a multi-joint robot manipulator for milking robot system. The multi-joint robot manipulator was controlled by 5 drivers with driver controller through the position information obtained from the image processing system. The robot manipulator to automatically attach each teat cup to the teats of a milking cow was developed and it's motion was accurately measured with error rate. Results were as follows. 1. Maximum errors in position accuracy were 4mm along X-axis, 4.5mm along Y-axis and 0.9mm along Z-axis. Absolute distance errors were maximum 4.8mm, minimum 2.7mm, and average 3.6mm. 2. Errors of repeatability were maximum 3.0mm along X-axis, 3.0mm along Y-axis, and 0.5mm along Z-axis. Distance error values were maximum 3.2mm, minimum 2.2mm, and average 2.5mm. It is envisaged that multi-joint robot manipulator can be applicate to milking robot system being developed in consideration of the experiment results.

Angle Calculation Rotation Angle of One-axis Manipulator in Laser Module (레이저모듈에서의 1-축 틸팅의 회전각 계산)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.506-509
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    • 2012
  • Laser assisted machining is the processing method that preheating brittle materials by laser heat source and cutting the soften area. This processing applied to various industries because it can be cutting difficult-to-cut materials. However, the laser assisted machining appeared the limitations of processing for equipped with the spindle. So, it assumed separate model that spindle and laser assisted machining. In feed, the calculation of changing the angle of the laser module according to preheat point and the shape of the feed is important and it tried easy calculating changing angle of 1-axis Manipulator in separate model. In 3 types feed shape, angle of 1-axis Manipulator was calculated when fixed and moved in the outside of spindle. In this study, suggest 2 types of methods for laser module when fixed and moved.

User-Oriented Controller Design for Multi-Axis Manipulators (다관절 머니퓰레이터의 사용자 중심 제어기 설계)

  • Son, HeonSuk;Kang, DaeHoon;Lee, JangMyung
    • IEMEK Journal of Embedded Systems and Applications
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    • v.3 no.2
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    • pp.49-56
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    • 2008
  • This paper proposes a PC-based open architecture controller for a multi-axis robotic manipulator. The designed controller can be applied for various multi-axes robotic manipulators since the motion controller is implemented on a PC with its peripheral devices. The accuracy of the controller based on the computed torque method has been measured with the dynamic model of manipulator. Since the controller is implemented in the PC-based architecture, it is free from the user circumstances and the operating environment. Dynamics of the manipulator have been compensated by the feed forward path in the inner loop and the resulting linear outer loop has been controlled by PD algorithm. Using the specialized language, it can be more efficient in programming and in driving of the multi-axis robot. Unlike the conventional controller that is used to control only a specific robot, this controller can be easily changed for various types of robots. This paper proposes a PC-based controller that has a simple architecture with its simple interface circuits than general commercial controllers. The maintenance and the performance of the controller can be easily improved for a specific robot. In fact, using a Samsung multi-axis robot, AT1, the controller performance and convenience of the PC-based controller have been verified by comparing to the commercial one.

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A Robotic Milking Manipulator for Teat-cup Attachment Modules (착유컵 자동 착탈을 위한 매니퓰레이터 개발)

  • Lee, D. W.;Kim, W.;Kim, H. T.;Kim, D. W.;Choi, D. Y.;Han, J. D.;Kwon, D. J.;Lee, S. K.
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.163-168
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    • 2001
  • A manipulator for test-cup attachment modules, which was a part of a robot milking system, was developed to reduce cost and labor for cow milking processing. A Cartesian coordinate manipulator was designed for the milking process, because it was quite flexible and can be constructed more economically than any other configuration. The manipulator was made use of DC motors, screws for power transmission, a RS422 interface system for the transmission of coordinate values and a one-chip microprocessor, 89C52. Performance tests of the manipulator were conducted to measure experimentally the precision of all axes. Some of the results are as follows. 1. The Cartesian coordinate manipulator was designed and built. Dimension of the three perpendicular axes (X, Y, and Z) and one arm’s axis(W) to pick up and transfer the modules were 700㎜$\times$450㎜$\times$550㎜$\times$650㎜. The arm’s axis moved the teat-cup attachment module, which attached four teat-cup to four teats, detached four teat-cup from four teats, was designed and manufactured by using CAD, CAM and CNC. 3. After 10 replications of exercising the manipulator, mean precision values(positioning error) of X, Y, Z axes wee 0.48㎜, 0.20㎜, 0.19㎜, respectively. Therefore, we conclude the axes to have a precision better than 0.5㎜, had no problem to operate correctly the milking manipulator.

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Strawberry Harvesting Robot for Bench-type Cultivation

  • Han, Kil-Su;Kim, Si-Chan;Lee, Young-Bum;Kim, Sang-Chul;Im, Dong-Hyuk;Choi, Hong-Ki;Hwang, Heon
    • Journal of Biosystems Engineering
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    • v.37 no.1
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    • pp.65-74
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    • 2012
  • Purpose: An autonomous robot was developed for harvesting strawberries cultivated in bench-type systems. Methods: The harvest robot consisted of four main components: an autonomous vehicle, a manipulator with four degrees of freedom (DOF), an end effector with two DOFs, and a color computer vision system. Strawberry detection was performed based on 3D image and distance information obtained from a stereo CCD color camera and a laser device, respectively. Results: In this work, a Cartesian type manipulator system was designed, including an intermediate revolute axis and a double driven arm-based joint axis, so that it could generate collision-free motions during harvesting. A DC servomotor-driven end-effector, consisting of a gripper and a cutter, was designed for gripping and cutting the strawberry stem without damaging the strawberry itself. Real-time position tracking algorithms were developed to detect, recognize, trace, and approach strawberries under natural light conditions. Conclusion: The developed robot system could harvest a strawberry within 7 seconds without damage.

Compliance Control of a 3-Link Electro-Hydraulic Manipulator (3축 전기유압 매니퓰레이터의 컴플라이언스 제어)

  • 안경관;표성만
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.101-108
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    • 2004
  • An electro-hydraulic manipulator using hydraulic actuators has many nonlinear elements, and its parameter fluctuations are greater than those of an electrically driven manipulator. So it is relatively difficult to obtain stable control performance. In this report, we applied disturbance estimation and compensation type robust control to all axes in a 3-link electro-hydraulic manipulator. From the results of experiment, it was confirmed that the performance of trajectory tracking and attitude regulating is greatly improved by the disturbance observer, which model is the same for each axis. On the other hand, for the autonomous assembly tasks, it is said that compliance control is one of the most available methods. Therefore we proposed compliance control which is based on the position control by disturbance observer for our manipulator system. To realize more stable contact work, the states in the compliance loop are feedback, where not only displacement but also velocity and acceleration are considered. And we applied this compliance control to Peg-in-Hole insertion task and analyzed mechanical relation between peg and hole. Also we proposed new method of shifting the position of end-effector periodically for the purpose of smooth insertion. As a result of using this method, it is experimentally confirmed that Peg-in-Hole insertion task with a clearance of 0.05[mm]can be achieved.

Kinematics Analysis of a 5-Axis Ultrasonic Inspection Equipment (5축 초음파 검사장비의 기구학 해석)

  • Han, Myung-Chul;Sung, Chang-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.89-96
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    • 2015
  • In this paper, it is studied that kinematic analysis of a 5-axis ultrasonic inspection equipment. The equipment is comprised of three straight axes and two rotary axes. With features of ultrasonic, the transmitter and receiver of the equipment are vertical to a test surface, operating at regular intervals. To perform this well, the motions of every link should be found on the based of kinematic analysis of the equipment. We chose starting point for testing and defined relations among all links through transformation of coordinates. For double curvature-shaped test object, we generated test paths. To follow these, we found motions of all links using inverse kinematics. By using Matlab/Simulink, simulator was developed, so that we could find out desired trajectories of main axes for a scan.

Study on the Development of 3-axis Sensor for Robot (Robot용 3축 Force Sensor 개발에 관한 연구)

  • Choe, Dong-Yeop;Jeong, Yeon-Gyu
    • 한국기계연구소 소보
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    • s.18
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    • pp.67-74
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    • 1988
  • The force sensor is essentially required in controlling robot manipulator in such applications as precise assembly of mechanical parts, deburring and polishing and various kinds of 6-axis force sensors are developed for these application. This paper presents the algorithm of horizontal assembly of circular cross-sectional workpiece using 3-axis force sensor and procedure to develop the sensor. The sensor is calibrated and tested using AID converter and 16 bit micro computer. The result is $\pm$0.03% FS of zero stability, 0.1%FS of linearity and $\pm$0.05% FS of resolution. The sensor will be used in the research of robot application such as assembly and deburring interfaced with micro computer based robot controller which is under development at the robotics lab.

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