• Title/Summary/Keyword: 혼합코팅

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TiN/NiTi 2층형 박막의 두께 변화에 따른 물리적 특성 기초연구

  • Byeon, In-Seop;Yang, Ji-Hun;Kim, Seong-Hwan;Jeong, Jae-In
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.132-132
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    • 2018
  • NiTi 형상 기억 합금은 형상기억 효과 (Shape memory effect) 또는 초탄성 효과 (superelasticity effect)를 나타낸다고 알려져 있다. 대표적으로 Ni:Ti 조성비가 1:1을 갖는 NiTi(니티놀) 합금은 형상기억 및 초탄성 효과가 우수하여 기계 가공 공정뿐만 아니라 우수한 내마모성을 요구하는 공구에 사용하기 적합하다. 하지만 NiTi 박막은 합금과 같은 Damping capacity를 가지고 있지만 비교적 낮은 물리적 특성을 가지고 있다. 본 연구에서는 NiTi 박막의 낮은 물리적 특성을 향상시키기 위하여 TiN과 NiTi의 2층형 박막을 제조하고 각 층의 두께 변화를 조절하여 특성 향상에 대한 기초연구를 진행했다. 타겟은 NiTi (Ni:Ti=48.2:51.8 at.%) 합금 타겟과 Ti 타겟을 사용하였고, 시편과 타겟 간의 거리는 약 10cm 이며, 시편은 기초분석을 위한 SUS304, 물리적 특성 평가를 위한 초경 을 사용하였다. 초경은 실제 공구에서 사용하고 있는 Co함량이 10% 함유된 시편은 선정했다. 시편 전처리는 알코올과 아세톤으로 세척을 실시한 후 진공챔버에 장착하고 ${\sim}10^{-5}Torr$ 까지 진공배기를 실시하였다. 기판 정청은 글로우 방전 방식으로 약 800 V 전압에서 30분간 실시했다. 공정 가스는 Ar와 $N_2$ 혼합가스를 사용하였으며, UBM(Un-Balanced Magnetron) 스퍼터링 소스를 이용하여 2층형 박막을 제조했다. TiN과 NiTi 층의 두께 비율을 0.5, 1 그리고 2 로 변화시켜 코팅했으며, 박막의 총 두께는 약 ${\sim}3{\mu}m$ 이다. 기초분석은 FE-SEM을 통해 두께와 박막 비율을 확인 및 XRD 분석을 통해 박막 정성분성을 실시했다. 2층형 박막의 물리적 특성은 Nanoindentation test, AFM 및 ball on disc를 이용하여 평가했으며, 그 결과 두께 비율 변화에 따라 물리적 특성 변화가 나타남을 확인했다.

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Use of Core-Crosslinked Amphiphilic Polymer Nanoparticles as Templates for Synthesis of Nanostructured Inorganic Materials (코아 가교 양친성 고분자 나노입자 템플레이트를 이용한 무기물 나노 구조체 합성)

  • Kim, Hyun-Ji;Kim, Na-Hae;Kim, Juyoung
    • Journal of Adhesion and Interface
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    • v.16 no.1
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    • pp.6-14
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    • 2015
  • In this study, physically and chemically stable core-crosslinked amphiphilic polymer (CCAP) nanoparticles were prepared using amphiphilic reactive precursors via soap-free emulsion process. Obtained CCAP nanoparticles were used as templates for synthesis of nanostructured $TiO_2$ nanoparticles. First, CCAP nanoparticles dispersed aqueous solutions were mixed with titanium isopropoxide to prepare stable organic-inorganic hybrid sols, and then obtained sols were spin coated onto glass substrate to prepare hybrid thin films onto glass, and then hybrid thin films were calcinated at various temperature to remove CCAP. Nanostructure of calcinated thin fims were examined by SEM. To study effect of CCAP nanoparticles on nanostructure of $TiO_2$ nanoparticles, the morphology of $TiO_2$ nanoparticles prepared using various CCAP templates was compared with that of $TiO_2$ nanoparticles prepared using conventional organic template, nonionic surfactant, Triton X-100.

Physicochemical Characteristics of Coated Rice Manufactured by the Mixture of Ginseng and Chungkukjang Water Extract (인삼 및 청국장 물추출-혼합액으로 제조한 코팅미의 이화학적 특성)

  • Baek Soon-Yeob;Lee Myung-Ye;Lee Jo-Yoon;Chang Kyung-Ho
    • Journal of the East Asian Society of Dietary Life
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    • v.16 no.1
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    • pp.99-106
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    • 2006
  • New application of rice was carried out by coating the rice with the mixture solution of ginseng and chungkukjang water extract The physicochemical characteristics of the coated rice were investigated. Moisture content of uncoated (15.26%) and coated rice$(15.57\sim15.66%)$ was not different significantly. The contents of crude protein, crude fat, and crude ash of the coated rice were higher as much as $4.28\sim11.82%\;8.47\sim47.46%$, and $11.54\sim42.31%$ than those of control, respectively. As total free amino acids in coated rice were increased by augmenting the amount of the extract, total free amino acids according to rate was increased to $3.1\sim7.8$ times. The major amino acids in the coated rice was alanine$(19.56\sim39.88\;mg%)$, leucine$(5.14\sim17.66\;mg%)$, and proline$(9.98\sim16.82\;mg%)$. Of those amino acids, alanine and $\gamma-aminobutyric$ acid in only coated rice were detected to the level of $19.56\sim39.88\;mg%$ and $7.78\sim12.36\;mg%$ respectively. The calcium amount of coated rice was increased to 15% to 20%. As increasing the coating rate, hardness, cohesiveness, chewiness, and brittleness of coated rice were decreased, but springiness was increased. Before cooking, the color of coated rice appeared yellow and after cooking turned to the light yellow. The color intensity was increased feasibly as increasing the coating rate. The sensory characteristic of rice coated manufactured by adding 15% of the extract was best and found to be similar to that of the control.

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기지상 물질과의 결합특성이 금속입자의 성장 및 표면 플라즈몬 공진 특성에 미치는 영향

  • Kim, Yun-Ji;Lee, In-Gyu;Kim, Won-Mok;Lee, Gyeong-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.426-426
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    • 2011
  • 최근 들어 금속물질을 나노미터 단위로 구성할 수 있는 기술이 진보하면서, 금속 나노입자에 의해 발생되는 표면 플라즈몬에 대해서도 다양한 분야의 관심이 집중되고 있다. 유전체 물질을 기지상으로 하는 금속:유전체 나노복합체에서 금속 나노입자는 자유전자들의 집단 진동인 국소표면 플라즈몬 공진(Localized Surface Plasmon Resonance, LSPR)현상에 의해 국부전기장을 증대 시키고, 가시광 및 적외선 영역에서 특성 광흡수 거동을 보인다. 이와 같은 광학적 특성은 금속 나노입자들의 크기, 형태, 그리고 나노입자들의 주변을 구성하는 기지상 물질의 종류에 의해 조절된다. 금속:유전체 나노복합체에 나타나는 이러한 특성은 단순장식코팅 뿐만 아니라 광의 효율적 운용과 광을 매개로 한 기능발현을 필요로 하는 디스플레이, 광학 스위칭 소재 및 태양전지의 효율 향상을 위한 광흡수층 등 매우 다양한 응용이 가능하다. 본 연구에서는 다양한 굴절률을 갖는 재료들 중, 저굴절률을 갖는 SiO2와 고굴절률을 갖는 ZnS-SiO2를 기지상 재료로 선택하여 교번증착 스퍼터링법으로 Ag와 Au입자를 형성시켰다. Ag를 금속나노입자로 갖고, SiO2와 ZnS-SiO2를 기지상으로 하는 금속:유전체 나노복합체에서는 금속나노입자 형성에 따른 뚜렷한 표면 플라즈몬 공진 광흡수 피크가 관찰된 반면 Au나노입자는 기지상에 따라 각기 다른 광흡수 특성을 나타냈는데, SiO2기지상에서 명확한 광흡수 피크를 형성했던 경우와는 달리 ZnS-SiO2기지상에서는 특정파장에서의 흡수피크로 규정되기 어려운 넓은 파장범위에 걸친 완만한 광흡수 피크를 나타냈다. TEM 분석을 통해, ZnS-SiO2 기지상 내의 Au입자는 각각 독립되어 있는 Island형태가 아닌 유전체 기지상과 대칭적으로 혼합된 네트워크 형태의 Bruggeman 기하구조를 구성하고 있음을 확인하였고, 이는 Au입자가 형성되고 성장할 때 Au와 S의 높은 결합에너지로 인해 상당한 젖음 특성을 갖고 성장하였기 때문으로 판단됐다. 따라서 나노복합체를 구성하는 물질간의 광학적 특성뿐만 아니라 기지상 내에서의 금속입자의 성장거동에 대한 연구가 수반되었을 때, 금속:유전체 나노복합체의 표면 플라즈몬 공진 광흡수 특성을 보다 정확하게 제어할 수 있다.

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Stabilization Characteristics of Upgraded Coal Using Palm Oil Residues (팜 잔사유를 이용한 고품위화 석탄의 안정화 특성분석)

  • Park, In Su;Chun, Dong Hyuk;Jo, Wan Taek;You, Ji Ho;Lee, Si Hyun;Rhee, Young Woo
    • Clean Technology
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    • v.19 no.4
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    • pp.469-475
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    • 2013
  • In this research, the stabilization characteristics of upgraded coal using palm oil residues were investigated. The Eco coal, which is the Indonesian low-rank coal, was used as a raw material. The low-rank coal was mixed with palm fatty acid distillate (PFAD), and then dried in a nitrogen atmosphere at $107^{\circ}C$. The trend of spontaneous combustion of upgraded coal was studied by measuring of crossing-point temperature (CPT), low temperature oxidation and moisture readsorption. The results of the CPT measuring and low temperature oxidation showed that the propensity of spontaneous combustion of the upgraded coal was improved compared to the dried coal. The moisture readsorption characteristics of the upgraded coal was also improved. The upgraded coal was stabilized through the surface coating with PFAD, and stability of upgraded coal was proportional to the content of PFAD.

Application of Ceramic Aggregate for Ultra-High Strength Concrete (초고강도 콘크리트 제조를 위한 세라믹골재 개발)

  • Kim, Song-Ho;Kang, Suk-Hwa;Song, Yong-Soon;Kim, Kang-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.389-392
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    • 2008
  • Ultra-high strength concrete becomes one of the main research areas because recently concrete structure is larger. The quality of aggregate (ultra-high strength and uniformity) as well as chemical admixture and mineral additives is a key factor for ultra-high strength concrete development. However, natural aggregate including crushed aggregate is inappropriate for ultra-high strength concrete because ultra-high strength quality cannot be maintained uniformly over whole natural aggregate lot. In this study ceramic aggregate was applied for ultra-high strength concrete in order to assure uniform quality of ultra-high strength aggregate. Ultra-high strength concrete was achieved by applying coated ultra-high strength ceramic aggregate to enhance the bonding strength between aggregate and cement paste. Also for actual application light weight ceramic aggregate(density 2.2 $g/cm^3$) with zero water absorption was tested.

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Preparation of Organic/Inorganic Siloxane Composite Membranes and Concentration of n-butanol from ABE Solution by Pervaporation (Siloxane 유-무기 복합막 제조와 투과증발법을 이용한 Acetone-Butanol-Ethanol (ABE) 용액에서 부탄올의 분리)

  • Jee, Ki Yong;Lee, Yong Taek
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.580-586
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    • 2013
  • In this paper, polymer composite membranes and ceramic composite membranes were prepared in order to compare differences in pervaporation performances relative to the support layers. PVDF was used for the polymer support layers, and $a-Al_2O_3$ was used for the ceramic support layers. For active layer was coated for PDMS, which is a rubbery polymer. The characterization of membranes were analysed by SEM, contact angle, and XPS. We studied performances relative to the composite membrane support layers in the ABE mixture solutions. The results of the pervaporation, the flux of the ceramic composite membrane was shown to be $250.87g/m^2h$, which was higher than that of polymer composite membranes, at $195.64g/m^2h$. However, it was determined that the separation factor of the polymer composite membranes was 31.98 which were higher than that of the ceramic composite membranes, at 20.66.

The Effects of Surface Insulation Layer on the Magnetic Properties of Nanocrystalline Alloy Ribbons (표면 절연층이 나노결정립 합금 리본의 자기적 특성에 미치는 영향)

  • Oh, Young-Woo
    • Journal of the Korean Magnetics Society
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    • v.17 no.6
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    • pp.226-231
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    • 2007
  • High frequency loss property of nanocrystalline amorphous ribbon with a high resistivity insulation layer of $TiO_2$ and $SiO_2$ was studied. The insulation layer was fabricated by sol-gel method using dip-coating. The optimum composition ratio of metal alkoxide and slurry for fabrication of insulation layer was established and insulation layer with high adhesion was coated on the nanocrystalline amorphous ribbon. Frequency loss of magnetic core material manufactured on nanocrystalline amorphous ribbon with the surface insulation layer decreased over 40 % compared with that of magnetic core material without surface insulation layer. The insertion loss of an inductive coupler, which was prepared by using magnetic core material coated insulation layer, decreased due to reduction of frequency loss for magnetic core material and insertion loss decreased in proportion to frequency.

Fabrication of Super-hydrophobic Surface using Solubility Difference of Polystyrene at Two Different Solvents (두 용매에서의 폴리스타이렌의 용해도 차이를 이용한 초소수성 표면 제조)

  • Jung, Jin-Suk;Park, Kwang-Bae;Choi, Ho-Suk
    • Clean Technology
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    • v.14 no.1
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    • pp.35-39
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    • 2008
  • In this study, we successfully fabricated a super-hydrophobic polymer layer on the surface of slide glass using the solubility difference of a polymer at two different solvents. After dissolving polystyrene (PS) resins in tetrahydrofuran (THF) as a good solvent and then adding ethanol(EtOH) as a poor solvent, we were able to fabricate super-hydrophobic surface. We also investigated the effect of EtOH addition, coating methods, solution mixing time and speed, and other alcohols on the surface hydrophobicity. The water contact angle (WCA) of the fabricated surface revealed $WCA>150^{\circ}$ and the microporous surface structure composed of microparticles with the size less than $5\;{\mu}m$.

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Design of a High Efficiency Neutron Detector Using a GEM (GEM을 이용한 고효율 중성자 검출기 설계)

  • Kim, Yong-Kyun;Park, Se-Hwan;Kang, Sang-Mook;Chung, Chong-Eun
    • Journal of Radiation Protection and Research
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    • v.30 no.1
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    • pp.35-37
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    • 2005
  • The radiation detector research group at KAERI has developed a high efficiency neutron detector using a Gas Electron Multiplier (GEM). The double GEM was fabricated and operated in an Ar/Isobutane mixture. For an application to a high efficiency neutron detector, $^6Li\;or\;^{10}B$ neutron converters coated on each surface of the multi GEM foils were considered. The optimized thickness of the thin film for a neutron detection was calculated with the MCNP and SRIM. The neutron efficiency was calculated by changing the chemical components of the thin film, and the thickness of the thin film. The thermalized neutrons were measured by a GEM detector with a thin neutron converter on the drift plate.