• Title/Summary/Keyword: 현장생산

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Productivity Analysis for Strutural Formwork Using 3D BIM (3D BIM을 활용한 골조 거푸집 공사의 생산성 분석에 관한 연구)

  • Choi, Chang-Hoon;Park, Young-Jin;Soh, Ji-Yoon;Kim, Sung-Yeon;Lee, Junbok
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.4
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    • pp.292-300
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    • 2014
  • The construction progress control is very important because there are many unexpected factors affecting time schedule delay and cost overruns. A complicated measure including item quantity and inherent time and costs is used to monitor the progress. Another element to be considered is a productivity, which is cost effectiveness because productivity is primarily measured by the costs. Productivity is stated as constant in-place value divided by inputs such as worker-hour. The main purpose of this paper is to analyze the productivity of structural formwork using a 3D BIM. In order to achieve the research objective, an integrated model of a BIM with a daily foreman's report is developed. The quantities being extracted from a 3D model and information are integrated with manpower utilized. The developed model is applied to a case project to measure and analyze the productivity in terms of individual building and work crew team. The results are discussed and further research topics will be addressed.

Waste Elimination in Construction Process using Value Stream Analysis - Focused on Waste Elimination of Re-bar Works (가치흐름 분석을 통한 건설프로세스의 낭비제거 방안)

  • Mun Jeong-Mun;Kim Chang-Duk;Park Dong-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.416-421
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    • 2001
  • The domestic reinforcement concrete works have mainly worked the process of re-bar fabrication/assembly on site and re-bar works affected by structural safety, durability, and schedule with form work. Accordingly, This study analyzes the process of re-bar fabrication/assembly on site to apply lean production principles to construction Value Stream Analysis(VSA) is analyzed into value-adding activity and non-value-adding activity on construction process through value analysis and Value Stream Mapping(VSM). In the results, non-value-adding activity generates waste such as the activity steps, labors, equipments, materials, time, and so on. Additionally, push-driven production is investigated making low productivity from the overproduction and so on. To resolve the problems in the process, The purpose of this paper eliminates waste factor through maximizing the value-adding activity generating value added and minimizing non-value adding activity. Particularly, it makes flow production and pull-driven production through minimizing work-in-process(WIP ).

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A Point of Production System for Semiconductor Wafer Dicing Process (반도체 웨이퍼 다이싱 공정을 위한 생산시점 정보관리시스템)

  • Kim, In-Ho
    • Journal of the Korea Society of Computer and Information
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    • v.14 no.10
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    • pp.55-61
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    • 2009
  • This paper describes a point of production(POP) system which collects and manages real-time shop floor machining information in a wafer dicing process. The system are composed of POP terminal, line controller and network. In the configuration of the system, LAN and RS485 network are used for connection with the upper management system and down stratum respectively. As a bridge between POP terminal and server, a line controller is used. The real-time information which is the base of production management are collected from information resources such as machine, product and worker. The collected information are used for the calculation of optimal cutting condition. The collection of the information includes cutting speed, spout of pure water, accumulated count of cut in process for blade and wafer defect. In order to manage machining information in wafer dicing process, production planning information is delivered to the shop floor, and production result information is collected from the shop floor, delivered to the server and used for managing production plan. From the result of the system application, production progress status, work and non-working hour analysis for each machine, and wafer defect analysis are available, and they are used for quality and productivity improvements in wafer dicing process. A case study is implemented to evaluate the performance of the system.

Machine Learning based on Approach for Classification of Abnormal Data in Shop-floor (제조 현장의 비정상 데이터 분류를 위한 기계학습 기반 접근 방안 연구)

  • Shin, Hyun-Juni;Oh, Chang-Heon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.11
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    • pp.2037-2042
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    • 2017
  • The manufacturing facility is generally operated by a pre-set program under the existing factory automation system. On the other hand, the manufacturing facility must decide how to operate autonomously in Industry 4.0. Determining the operation mode of the production facility itself means, for example, that it detects the abnormality such as the deterioration of the facility at the shop-floor, prediction of the occurrence of the problem, detection of the defect of the product, In this paper, we propose a manufacturing process modeling using a queue for detection of manufacturing process abnormalities at the shop-floor, and detect abnormalities in the modeling using SVM, one of the machine learning techniques. The queue was used for M / D / 1 and the conveyor belt manufacturing system was modeled based on ${\mu}$, ${\lambda}$, and ${\rho}$. SVM was used to detect anomalous signs through changes in ${\rho}$.

Analytics Study on safety and stability of 50m class Portable Prestressing Bed (50m급 이동식 긴장대의 안전성 및 안정성에 관한 해석적 연구)

  • Kim, Jong Suk;Yoon, Ki Yong;Kim, Yong Hyeog
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.182-182
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    • 2011
  • 현재 국내에서 PSC 거더의 제작은 주로 포스트텐션방식을 사용하고 있다. 포스트텐션방식은 콘크리트 양생 후 긴장력을 도입하여 제작회전율이 높은 특성을 가지나 쉬스, 그라우팅, 정착장치 등이 요구되어 조립과정이 복잡하고 제작단가가 높다. 교량에 적용되는 PSC 거더를 포스트텐션방식 대신에 프리텐션방식으로 제작한다면 제작단가를 대폭 감소시킬 수 있을 것이나, 교량용 PSC 거더의 길이가 일반적으로 30~50m이므로 공장에서 제작하여 현장으로 운반하는 것은 운반비용의 상승 및 운반 가능한 크기의 제한을 받게 된다. 운반의 문제를 해결하기 위해서는 현장에서 PSC 거더를 제작하여야 하는데 현장에 긴장대를 고정식으로 설치하는 것은 제작단가의 상승으로 이어져 경제성을 잃게 된다. 따라서 현장에서 사용할 수 있도록 이동식 긴장대를 제작한다면 경제성을 갖춘 프리텐션방식의 PSC 거더 생산이 가능할 것이다. 50m급 이동식 긴장대에는 약 10MN에 이르는 매우 큰 긴장력이 가해져 이동식 긴장대가 콘크리트 양생전까지 이 긴장력을 저항하여야 한다. 본 논문에서는 유한요소 해석프로그램인 ABAQUS를 사용하여 50m급 PSC 거더를 생산할 수 있는 이동식 긴장대를 모델링하여 약 10MN에 이르는 긴장력이 가해질 때에 이동식 긴장대의 각 구성요소의 거동특성 및 하중에 대한 안전성 및 좌굴에 대한 안정성 확보 여부를 해석적으로 파악하고자 한다. 이동식 긴장대는 구성요소인 정착블럭(긴장BOX)과 중간연결블럭으로 나누어 모델링하였다. 정착블럭(긴장BOX)은 다수의 강판을 4절점 쉘요소(S4R)를 사용하여 직육면체의 BOX 형상에 내부를 보강한 단면으로 구성하였고, 중간연결블럭은 H형강 2개를 일체화한 긴장대 거더와 콘크리트 바닥판 블록이 볼트로 합성된 구조이며, H형강은 4절점 쉘요소(S4R), 바닥판블럭은 8절점솔리드요소(C3D8R)를 사용하였다. 긴장대거더와 바닥판블럭은 합성거동을 하도록 weld option을 사용하여 부분적으로 결합하였다. 정적해석결과 이동식 긴장대에 발생하는 응력은 도로교 설계기준에 SS400 강재의 허용응력 140MPa 보다 작으며 선형탄성좌굴 해석결과 가력하중의 2.22배 약 21MN의 하중이 가력되어야 전체좌굴이 발생하게 될 것으로 추정된다. 해석결과를 보아 50m급 PSC 거더를 생산할 수 있는 이동식 긴장대는 하중에 대한 안전성 및 좌굴에 대한 안정성을 확보하고 있는 것으로 판단된다.

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Analyzing the Level and Influence Factors for Work Performance of Field Managers in General Construction Companies (일반건설업체 현장관리자의 직무별 업무수행수준 및 영향요인 분석)

  • Park, Kyoung-Hun;Son, Chang-Baek
    • Korean Journal of Construction Engineering and Management
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    • v.11 no.3
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    • pp.115-124
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    • 2010
  • Along with the recent economic downturn, domestic construction companies have also faced with many difficulties and obstacles. To overcome this situations, now they are trying to continuous efforts to improve efficiency and productivity of project performance through many means including the reduction of fixed cost expenditures. Level of work performance of construction field managers is very important factor of productivity improvement for successive performance of construction project. This study attempts to analyse level and influence factors for work performance of field managers in construction companies through analysis of work burden and level of work performance. Also this study attempts to present basic data of the improvement directions for enhancing construction efficiency and productivity in future.

A Study on the Field Cutting Performance Analysis of Eco-friendly Road Cutter (친환경 도로절단기의 현장 절단성능 분석에 관한 연구)

  • Kim, Kyonghoon;Jun, Younghun;Kim, Kyoontai
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.4
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    • pp.12-20
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    • 2020
  • The demand for maintenance of underground facilities buried beneath the road continues to increase significantly, due to environmental problems caused by excessive noise and dust and complaints from urban residents, the demand for eco-friendly and low-noise road cutters is increasing. Therefore, we analyzed the cutting performance of low noise cutter and eco-friendly cutter and reviewed the improvement. Based on the field construction cases, problems and improvements were obtained according to the cutting machine working procedure. The productivity for cutting operations of eco-friendly cutters (36.0 seconds/m) was somewhat improved compared to the low noise cutters (37.6 seconds/m). However defects occurred in some sections and improvement was required.

A Study on the Wireless Sensor Network Routing Method and Fault Node Detection for Production Line (생산라인에 적용을 위한 무선 센서 네트워크 라우팅방식 및 고장노드 검출에 대한 연구)

  • Park, Jeong?Hyeon;Seo, Chang-Jun
    • Journal of IKEEE
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    • v.22 no.4
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    • pp.1104-1108
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    • 2018
  • IIoT applies IoT to industrial sites to monitor factors such as production, manufacturing, and safety, and it is a solution that allows the worker to easily manage the site. An important technology element in this IIoT is a technology that collects information on industrial sites and delivers reliable information to managers using sensors. Therefore, general industrial sites use wired network methods such as Ethernet and RS485 to deliver information. However, there are limitations to the problem of infrastructure costs and to the wide range of line constructions in network deployment. Therefore, in this paper, the network of IEEE 802.15.4 Ad-Hoc wireless sensors is deployed on production lines with machine tools. In addition, we describe the routing method considering machine tool layout and sensor node failure detection algorithm.

An Educational Hardware and Software System Developement Needed for Factory/Production Facilities Automation in Small and Medium Scale Companies (중소기업의 공장.생산설비 자동화에 필요한 교육용 하드웨어 및 소프트웨어 시스템 개발)

  • Cho Sung-Mok;Kim Sung-Dae;Kim Hoe-Jin;Bae Suk-Tae;Son Il-Moon;Lee Soo-Lyong;Cho Tae-Je;Kim Jong-Chul
    • Journal of Engineering Education Research
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    • v.3 no.1
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    • pp.42-52
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    • 2000
  • A Factory/Production Facilities Automation involves compound techniques as well as various applied engineering fields. Therefore, there exist lots of difficult problems related with its introduction, operation and management in small and medium scale companies. In this paper, we extract major contents for its effective traininng program reflected from industrial needs and propose a prototype model for the enhancement of its field capabilites.

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A Study on directions of Developing a Transportation and Procurement System for JIT Management of Curtain Walls in High-Rise Building Construction (커튼월 공사의 적시생산(JIT)관리를 위한 양중 조달 시스템 개발방향에 관한 연구)

  • Yang Jong-Youb;Ahn Byung-Ju;Baek Jong-kun;Kim Jae-Jun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.371-374
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    • 2002
  • Purpose of this study is to suggest the directions for development of a transportation and procurement system for JIT management of curtain walls. First, this study looks over the concept of JIT, and grasps the characteristics of the material and the problems of logistics in the construction field through the field and literature survey. And then, it develops countermeasures for the problems and with this, it suggests the directions for development of a transportation and procurement system for JIT management.

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