• 제목/요약/키워드: 표면 균열

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Study on the Hydrogen Induced Cracking(HIC) Initiation of API-X80 Steels by Using 3-Axis Controlled Ultrasonic Inspection Unit (3축-초음파 비파괴 검사 장비를 이용한 API-X80 강재의 수소유기 균열 개시 연구)

  • Kim, Ma-Ro;Baek, Yeol;Choe, Yong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.202-202
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    • 2016
  • API X-80강재의 수소유기균열(HIC)현상을 비파괴적으로 평가하는 장치를 구축하고 금상학적 평가를 수행하였다. 시편은 열간 압연된 API X-80강재이며 평균입도는 약 $1.76-1.99{\mu}m$ 이었다. 압연재의 금상학적 집합조직은 (110)극점은 ND방향에 평행, (100)극점은 TD방향으로 약 $30^{\circ}$, TD방향으로부터 RD방향으로 약 $45^{\circ}$ 기울어져 있으며, (211)면은 RD방향에 수직인 면으로부터 TD방향으로 약 $35^{\circ}$ 기울어져서 있었다. Pin-on-disk형 마모시험기를 이용한 상온 평균 마찰계수는 0.745였으며 마모손실은 0.0196 mm/min 이었다. 3축 제어 초음파 비파괴 검사 장비는 표면으로부터 약 3mm 깊이의 1 mm 크기의 모의 균열을 탐촉자가 10 mm 접근하면 검출이 가능하였다. HIC시험분위기(NACE-standard TM 0248)에 1일 이상 장입하면 초음파비파괴검사장비로 측정될 수 있는 마이크로미터크기의 균열을 측정할 수 있었다.

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RCCA End-Tip Examination by ECT (원자로 제어봉 End-Tip 원주방향균열 와전류검사)

  • Lee, H.J.;Nam, M.W.;Jung, G.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.6
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    • pp.455-463
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    • 1998
  • RCCA(rod cluster control assembly) End-Tip suffers from neutron irradiation and constant vibration due to high-speed internal flow of primary coolant during plant operation. Such operating conditions cause the RCCA end-tip crackings around tile circumferential weldment of the end-tip, and in some cases, the defective end-tips were completly broken loose. However, no reliable inspection techniques for end-tip crackings were developed in the past, although some techniques exist for inspecting RCCA control rod wears. Therefore, NDE group at KEPRI has developed an ECT technique for the detection and the sizing of the end-tip crackings. The technique uses a specially designed surface-riding probe that can detect size of circumferential crackings with an accuracy of ${\pm}5.31%$ RMS error. This paper describes the ECT instrumentation including the ECT probes, calibration bars, as well as technical approaches.

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Evaluation of Cross-Sectional Damage for RC Column Subjected to Axial Loading and Steel Corrosion (철근 부식과 축방향 하중을 받는 철근-콘크리트 기둥 단면의 손상 평가)

  • Changyoung Kim;Ki Yong Ann
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.476-483
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    • 2023
  • The present study concerns modelling the structural behaviour for concrete structure into the crack initiation at corrosion of steels. The degradation source included the axial load and steel corrosion. A development of the rust formed on the steel surface was considered with the interfacial gap between steel and concrete. As a result, the tensile damage could occur on the surface of concrete into the cracking with no steel corrosion, which could be further developed by the increasing rust formation, while the cracking at the steel-concrete interface was mainly attributed to the compressive deformation, being restricted within the interfacial zone.

Develpment of Automated Stress Intensity Factor Analysis System for Three-Dimensional Cracks (3차원 균열에 대한 자동화된 응력확대계수해석 시스템 개발)

  • 이준성
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.64-73
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    • 1997
  • 솔리드 모델러, 자동요소분할 기법, 4면체 특이요소, 응력확대계수의 해석 기능을 통합하여, 3차원 균열의 응력확대계수를 효율적으로 해석할 수 있는 시스템을 개발하였다. 균열을 포함하는 기하모델을 CAD 시스템을 이용하여 정의하고, 경계조건과 재료 물성치 및 절점밀도 분포를 기하모델에 직접 지정함으로써, 퍼지이론 에 의한 절점발생과 데로우니 삼각화법에 의한 요소가 자동으로 생성된다. 특히, 균열 근방에는 4면체 2차 특이요소를 생성시켰으며, 유한요소 해석을 위한 입력 데이터가 자동으로 작성되어 해석코드에 의한 응력 해석이 수행된다. 해석 후, 출력되는 변위를 이용하여 변위외삽법에 의한 응력확대계수가 자동적으로 계산되어 진다. 본 시스템의 효용성을 확인하기 위해, 인장력을 받는 평판내의 표면균열에 대해 해석하여 보았다.

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Self Healing System for Concrete Surface Crack using Polymer based Coating Agent Incorporating Microencapsulated Healing Agent (마이크로캡슐을 함유한 폴리머 코팅제의 콘크리트 표면균열 자기치유시스템)

  • Shin, Ki-Su;Ryu, Byung-Chul;Wang, Xiao-Yong;Park, Ki-Bong
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.579-587
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    • 2015
  • In this paper, microencapsulated healing agent was embedded in the polymer matrix to obtain self healing properties. Microencapsulation of methacrylate using polyurea-formaldehyde as a shell material and studied the effect of agitation rate on capsule characteristics such as size, shell thickness, and surface morphology. The formation of microcapsules was confirmed by FTIR and TGA, and capsule characteristics were studied by optical microscopy and SEM. The self-healing effect was evaluated using permeability measurements and further confirmed by surface analytical tools including optical microscope. According to the experimental results, the microencapsulated healing system has the self-heaing ability for artificial cracks.

[ $C^{\ast}$ ]-integral Based Life Assessment of High Temperature Pipes ($C^{\ast}$-적분에 기초한 고온배관 수명평가)

  • Lee Hyungyil
    • Journal of the Korean Institute of Gas
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    • v.4 no.4 s.12
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    • pp.25-33
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    • 2000
  • In recent years, the subject of remaining life assessment has drawn considerable attention in power plants, where various structural components typically operate at high temperature and pressure. Thus a life prediction methodology accounting for high temperature creep fracture is increasingly needed for the components. Critical defects in such structures are generally found in the form of semi-elliptical surface crack, and the analysis of which is consequently an important problem in engineering fracture mechanics. On this background, we first develop an auto mesh generation program for detailed 3-D finite element analyses of axial and circumferential semi-elliptical surface cracks in a piping system. A high temperature creep fracture parameter $C^{\ast}$-integral is obtained from the finite element analyses of generated 3-D models. Post crack growth module is further appended here to calculate the amount of crack growth. Finally the remaining lives of surface cracked pipes for various analytical parameters are assessed using the developed life assessment program.

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Propagation Behavior of Inclined Surface Crack of Semi-Infinite Elastic Body under Hertzian Contact (반무한 탄성체의 헤르츠 접촉하의 경사진 표면균열의 전파거동)

  • 김재호;김석삼;박중한
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.624-635
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    • 1990
  • Analytical study based on linear fracture mechanics was conducted on propagation behavior of inclined surface crack in semi-infinite elastic body. The analytical model was assumed to be inclined surface crack under plane strain condition upon which Hertzian stress was superimposed. Supposing continuous distribution of dislocation and applying Erdogan-Gupta's method to this crack problem, the stress intensity factors $K_{I}$ and $K_{II}$) at the crack-tip were obtained for various Hertzian contact positions. Analytic results have shown that driving force for crack growth is $K_{I}$ for non-lubricated condition and $K_{II}$ for fluid and boundary lubricated condition. The coefficient of friction at the hertzian contact and crack surfaces plays an important role in predicting the direction of crack propagation. It is also found that the maximum effective stress intensity factor exists at cracks of a certain specific length depending on lubricated condition.ion.n.

Cracking Behavior of Concrete Box Culvert for Power Transmission Due to Drying Shrinkage (전력구 콘크리트 구조물의 건조수축 균열특성에 관한 연구)

  • Woo, Sang-Kyun;Chu, In-Yeop;Kim, Ki-Jung;Lee, Yun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.1
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    • pp.1-8
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    • 2016
  • The purpose of this study is to predict the cracking behavior and suggest the method of controlling the cracking in concrete box culvert for power transmission due to differential drying shrinkage. Drying shrinkage cracking is mainly influenced by the moisture diffusion coefficient that determines moisture diffusion rate inside concrete structures. In addition to the diffusion coefficient, surface coefficient of concrete surface and relative humidity of ambient air simultaneously affect the moisture evaporation from concrete inside to external air outside. Within the framework of drying shrinkage cracking mechanism, it is necessary to perform the numerical analysis, which involves these three influencing factors to predict and control the shrinkage cracking of concrete. In this study, moisture diffusion and stress analysis cor responding to drying shrinkage on concrete box culvert are performed with consideration of diffusion coefficient, surface coefficient, and relative humidity of ambient air. From the numerical results, it is found that cracking behavior due to differential drying shrinkage of box culvert shows the different feature according to three influencing factors and the methodology of controlling of drying shrinkage cracks can be suggested from this study.

Cracking Behavior of Concrete Bridge Deck Due to Differential Drying Shrinkage (교량 바닥판 콘크리트의 부등건조수축 균열특성에 관한 연구)

  • Yang, Joo Kyoung;Lee, Yun;Yang, Eun Ik;Park, Hae Geun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.329-335
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    • 2009
  • The purpose of this study is to provide the efficient method and guideline of controlling the cracking in bridge deck concrete due to differential drying shrinkage. Drying shrinkage cracking is mainly influenced by the moisture diffusion coefficient that determines moisture diffusion rate inside concrete structures. In addition to the diffusion coefficient, surface coefficient of concrete surface and relative humidity of ambient air simultaneously affect the moisture evaporation from concrete inside to external air outside. Within the framework of cracking shrinkage cracking mechanism, it is necessary to conceive the numerical analysis, which involves these three influencing factors to predict and control the shrinkage cracking of concrete. In this study, moisture diffusion and stress analysis corresponding to drying shrinkage on bridge deck are performed with consideration of diffusion coefficient, surface coefficient, and relative humidity of ambient air. From the numerical results, it is found that cracking behavior due to differential drying shrinkage of bridge deck concrete shows different feature according to three influencing factors and the methodology of controlling of drying shrinkage cracks can be suggested from this study.

Initiation and Growth Behavior of Small Surface Fatigue Crack in SiC Reinforced Aluminum Composite (SiC 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 진전 거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae
    • Composites Research
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    • v.22 no.3
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    • pp.74-81
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    • 2009
  • Reversed plane bending fatigue tests were conducted on SiC particle reinforced and SiC whisker reinforced aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and the causes of fracture and fracture mechanism were investigated by SEM. The relationship between da/dn and $K_{max}$ show that da/dn increases in high stress level while decrease and again increases with increasing of $K_{max}$ in low stress level for two materials.