• Journal of the Korea Institute of Building Construction
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• v.20 no.4
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• pp.305-311
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• 2020

Polymer modified cement mortar (PCM) can improve the performance of adhesion strength, flexural strength, chemical resistance, etc., compared with cement mortar, and is widely used when repairing RC structures. However, PCM causes a burst in an environment with high temperature and fire rate, which causes problems in the stability of the structure. In this study, for the purpose of developing explosive reduction PCM, the polymer mixing ratio is 2%, 4%, 6%, the fiber length is 6mm, 12mm, 6+12mm, and the PP fiber mixing rate is 0.05 Vol% and 0.1 Vol%. Furnace heating experiment (600℃, 800℃) was carried out. As a result of comparative analysis of the explosive properties, it was confirmed that the explosive reduction effect due to the fiber incorporation was insufficient when the polymer mixing amount was 6% or more.

• Journal of the Korea Institute of Building Construction
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• v.14 no.3
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• pp.216-222
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• 2014

Chloride attack to reinforced concrete structures located in seaside can cause a serious problem of durability and maintenance during the service life. Corrosion of reinforced steel bars in concrete decreases the bond strength and finally causes the detachment of concrete cover. Polymer cement mortar is usually adopted to repair the deteriorated RC structures because of its strong bonding property. The recovered load-carrying capacity after the repair was simulated by non-linear FEM analysis. The properties of concrete, repairing materials, bonding materials and reinforced bar were used as input data. Four types of redispersible polymer powders were used as components of polymer cement mortar. Pull-off tests were carried out to examine the bond properties such as rigidity and strength. Effects of a corrosion inhibitor and the loss of reinforced bars due to the corrosion were also considered in this study. FEM modeling and analysis were conducted to propose the universal model. Physical bonding in the relationship between repair materials and steel reinforced bar is more dominant than chemical bonding.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.749-752
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• 2008

This experimental study compared polymer cement mortar with inorganic polymer binder mortar for physical properties by Si/Al mol ratio change of inorganic polymer binder. As the result of this experiment, We found that when Si/Al mol ratio goes up flexural strength and compressive strength increases but workability becomes worse. And according to the keeping them for 28 days we found that physcal property becomes worse when Si/Al mol ratio is larger than 2.61. When Si/Al mol ratio of inorganic polymer binder is from 2.43 to 2.61 compressive strength increases than over 32% after keeping for 7 days and over12 % for 28 days

• Journal of the Architectural Institute of Korea Structure & Construction
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• v.35 no.11
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• pp.147-154
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• 2019

The purpose of this study is to evaluate the effect of admixtures as blast-furnace slag(BF) and fly ash(FA) on tensile and adhesive properties of polymer cement mortar(PCM) with EVA emulsion. The test specimens are prepared with five polymer-cement ratio(P/C) and five admixture contents, and tested for tensile strength and adhesion in tension. From the test results, the tensile strength and adhesion in tension could be improved by an appropriate combination of P/C and admixture contents. In particular, the maximum of tensile strength of PCM with P/C 10% and BF content of 10% is 4.70MPa which is about 1.55 times higher than that of plain mortar, and about 1.22 times that of PCM that does not contain any mixture. The ratio of adhesion in tension to tensile strength of PCM with admixtures averaged 55.8%. It is also apparent that admixture contents of 5% or 10% could be proposed for improvement of tensile strength and adhesion in tension of PCM.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.11a
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• pp.159-160
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• 2022

The purpose of this study is to evaluate the adhesion in flexure depending on the cement type, polymer type, polymer-cement ratio, and silica fume ratio of the polymer-cement composites(PCCs) for crack repair in RC structures to induce optimal mix proportions. The adhesion in flexure of PCCs for crack repair of RC structure has a significant effect on the polymer type and polymer-cement ratio, and the adhesion in flexure is generally improved with mixing of silica fume as a mixture. The adhesion in flexure according to the type of polymer is slightly higher in the order of SAE, EVA, and SBR, and it is relatively high at the polymer-cement ratio of 60% or 80%. In addition, the adhesion in flexure of PCCs with silica fume ratio of 10% or 20% to the cement weight is higher than that without silica fume. In order to improve the adhesion in flexure of PCCs for repairing cracks in RC structures, the optimal mix design is to properly adjust the cement type, polymer type, polymer-cement ratio, and silica fume ratio.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.181-182
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• 2023

This study is a study on the flexural adhesion performance of polymer cement composites(PCCs) repair section according to the crack depth, and the flexural adhesion strength was obtained through a flexural strength test of cement mortar that was filled into cracks and repaired to a certain thickness using PCCs made of ultra high-early strength cement and polymer dispersion of EVA. As a result of the study, the flexural adhesion performance according to the crack width and crack depth was expected to decrease the flexural adhesion strength as the crack depth increased at the crack width 3.0mm, but the crack width 2.0mm and 1.5mm did not show any tendency according to the crack depth. In addition, even in the final destruction, the fact that the cracks and bottoms filled with PCCs were not cut or dropped proves that PCCs have excellent adhesion and rich toughness.

• Journal of the Korea institute for structural maintenance and inspection
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• v.21 no.3
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• pp.27-34
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• 2017

Recently, the importance of the industrial warehouse floor has been increasing due to the development of the distribution and logistics industry. In this present study, an early-hardening polymer floor mortar which can compensate for the limitation of conventional cement based floor mortar regarding fluidity and long curing time was developed. In order to achieve the early-hardening of mortar characteristic ultra rapid hardening cement was used as binder. Four types of mixture proportions in accordance with the vinyl acetate ethylene(VAE) polymer contents with range from 10% to 20% and the other proto proportion without VAE polymer were designed. Mechanical experiments including the fluidity test, compressive strength test, bending test, bond test, and abrasion test were conducted for all mixture proportions. From the flow test result, it was possible to achieve the high flow with 250 mm by controlling the amount of superplasticizer. The incorporation of VAE polymer was found to affect the compressive strength reduction, however, the flexural strength was higher than that of the proto mixture, and it was evaluated to increase the compressive strength / flexural strength ratio. Moreover, at least 2.6 times higher bond strength and more than 4 times higher abrasion resistance were secured. From the mechanical experiments results, the optimum mixing ratio of the VAE polymer was determined to be 10%. As a result of application and monitoring, it shows that it has excellent resistance to cracking, discoloration, impact, and scratch as well as bond performance compared to the cement based floor mortar.

• Journal of the Korea Institute of Building Construction
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• v.21 no.1
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• pp.1-10
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• 2021

The purpose of this study is to evaluate the improvement of flow, compressive and flexural strengths of polymer cement mortar(PCM) using SBR latex mixed with blast-furnace slag and fly ash. The test specimens were prepared with SBR polymer dispersion, two types of admixture (blast-furnace slag and fly ash), five polymer-cement ratios (P/C; 0, 5, 10, 15 and 20%), and six admixture contents (0, 3, 5, 10, 15 and 20%), plain cement mortar was also made for comparison. From the test results, the flow of PCM was significantly improved compared to ordinary cement mortar, but the flow was slightly reduced when mixed with blast-furnace slag, and the flow was similar to PCM when mixed with fly ash. In addition, the compressive strength of PCM mixed with admixtures was significantly improved, but the flexural strength did not improve except for some mortars. It can be stated that the optimum mix proportions of PCM using SBR with admixture contents 10 to 15% and P/C 10% for the compressive strength improvement, and P/C 20% for flexural strength improvement are recommended respectively in this study.

• Journal of the Korea Institute of Building Construction
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• v.11 no.6
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• pp.587-596
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• 2011

Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.

• Magazine of the Korea Concrete Institute
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• v.8 no.3
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• pp.157-165
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• 1996

The purpose of this study is to develop the epoxy-modified mortars and concretes without hardener having a good balance between performance and cost. In this study, the epoxy-modified and concretes without and with the hardener are prepared with various polymer-cement ratios, and tested for the mechanical properties of the epoxy-modified mortars and concretes without and with the hardener. From the test results, the epoxy-modified mortars and concretes without the hardener having an excellent mechanical properties are developed at low polymer-cement ratios of 10 to 20% compared with those of conventional epoxy-modified mortars and concretes with the hardener.