• Title/Summary/Keyword: 파단면 관찰

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The Study for Fracture in the First Stage Blade of Aircraft Engine (항공기엔진용 1단계 터빈블레이드에 대한 파손 연구)

  • Yoon, Youngwoung;Park, Hyoungkyu;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.806-813
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    • 2018
  • The fracture of a turbine blade of aerospace engine is presented. Although there are a lot of causes and failure modes in blades, the main failure modes are two ways that fracture and fatigue. Degradation of blade material affects most failure modes. Total propagation of failure in this study specifies failure of fracture type. Some section appears fatigue mode. Especially since this study describes analysis of failure for blade in high temperature, it can be a case in point. Analysed blade is Ni super alloy. Investigations of blade are visual inspection, material, microstructure, high temperature stress rupture creep test, analysis and fracture surface, etc. The root cause for fracture was stress rupture due to abnormal thermal environment. Thermal property of Ni super alloy is excellent but if each chemical composition of alloys are different due to change mechanical properties, selection of material is very important.

The Effect of Tin Ion-plating on the Bond Strength of Orthodontic Bracket (TiN Ion-Plating이 교정용 브라켓의 접착강도에 미치는 영향)

  • KIM, Seok-Yong;KWON, Oh-Won;KIM, Kyo-Han
    • The korean journal of orthodontics
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    • v.27 no.1
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    • pp.157-171
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    • 1997
  • This study was conducted to see the effect of TiN ion-plating on the bond strength of orthodontic bracket. Three stainless-steel brackets with different base types were chosen; when TiN ion-plated brackets and non iorrplated brackets were bonded to the teeth, initial and long-term bond strength were measured, The observations oi bonding surface and failure sites through the scanning electron microscope were analysed and compared. The summary of this study was as follows; ${\cdot}$ When TiN ion-plating was not applied, the Micro-Loc type was the highest in bond strength atter 24 hours as $5.89{\pm}1.77$ MPa, followed by $4,27{\pm}1.12MPa$ for Foil Mesh type and $2.64{\pm}0.58MPa$ for Undercut type(P<0.05). ${\cdot}$ Under TiN ion-plating, the bond strength after 24 hours showed: Micro-Loc type $-6.26{\pm}1.51MPa$, Foil Mesh type $-7.45{\pm}2.01MPa$, Undercut type $-2.93{\pm}0.84MPa$. Unlike in the case of non ion-plating, Foil Mesh type showed a higher strength than Micro-Loc type, with Undercut type still showing the lowest bond strength(P<0.05). The bond strength, after 24 hours, increased in case of ion-plated in all 3 types, but a significant increase was shown only in Foil Mesh type(P<0.001). ${\cdot}$ Under a long-term immersion, regardless of ion or non ion-plating, bond strength in general increased over the initial bond strength(one day), with more stability. ${\cdot}$ Through scanning electron microscopic observation of bonding surface, it was found that, regardless of the bracket base type or the application of ion-plating, the resin was thoroughly spreaded into bracket base to form a solid bonding surface between the bracket and the tooth. This was also true in case of a long-term immersion. ${\cdot}$ The scanning electron microscopic observation of failure sites revealed diverse failure patterns.

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The effect of cavity configuration on the mechanical properties of resin composites (중합환경에 따른 복합레진의 물리적 성질에 관한 연구)

  • Ryu, Gil-Joo;Park, Sang-Jin;Choi, Kyoung-Kyu
    • Restorative Dentistry and Endodontics
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    • v.27 no.3
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    • pp.239-248
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    • 2002
  • 이 연구의 목적은 와동의 형태가 굴곡강도와 탄성계수 등 복합레진의 물리적 성질에 미치는 영향을 평가하는 것이다. 복합레진은 Clearfil$^{TM}$ AP-X(Kuraray, Japan)와 Esthet-X$^{TM}$(Dentsply, USA)가 이용되었으며, 상아질 접착제는 Clearfil$^{TM}$ SE Bond(Kuraray, Japan)와 Prime & Bond NT$^{TM}$(Dentsply, USA)를 사용하였다. 대조군의 시편은 split steel mold(25mm$\times$2mm$\times$2mm) 내에 상기 2종류의 복합레진을 충전하여 2개의 대조군 시편을 제작하였으며, 2.4 및 3.4의 C-factor를 부여하기 위한 유리 모형와동을 제작하고, 와동 내에 상기 2종류의 복합레진을 충전하기 전 유리와동의 내면은 sandblasting 처리하고 각각의 복합레진과 동일회사 제품의 상기 상아질 접착제로 처리한 후, 복합 레진을 각각 충전하여 4개의 실험군을 제작하였다. 제작된 실험군 시편은 저속 diamond saw로 충전된 복합레진 부위의 중심부를 통과하도록 절단하여 레진기둥(25mm$\times$2mm$\times$2mm)이 되도록 제작하였다. 제작된 시편을 37$^{\circ}C$의 증류수에 24시간 동안 보관 후, 만능시험기(EZ Test, Shimadzu, Japan)를 이용하여 분당 1mm의 crosshead speed로 3점 굴곡강도를 측정하였다. 또 Linometer(R&B, Korea)를 이용하여 복합레진의 중합수축량을 측정하였으며 굴곡강도측정 후 시편의 파단면은 주사전자현미경(S-2300, Hitachi, Japan)을 이용하여 관찰하였다. 실험결과의 통계분석은 95% 수준의 one-way ANOVA/Tukey's test를 이용하여 결과를 얻었다. 실험에 이용된 2종류 복합레진의 굴곡강도와 탄성계수는 C-factor치 증가에 따라 감소하였으며, 파단면 또한 C-factor의 증가에 따라 더 불규칙해지는 양상을 나타내었다. 본 실험의 결과 hybrid형 복합레진이 micro-hybrid형 복합레진에 비해 C-factor의 영향을 더 많이 받는 것으로 나타났으며, 와동의 C-factor증가가 굴곡강도나 탄성계수와 같은 복합레진의 물리적 성질을 저하시킨다는 것을 의미하였다.

The Effect of Weld Line on the Mechanical Strengths and its Elimination Process in the Zr-4 Resistance Upset Welds (지르칼로이-4의 저항업셋용접에서 용접선이 기계적성질에 미치는 영향과 그 소멸과정)

  • Koh, Jin-Hyun;Lee, Jung-Won;Jung, Sung-Hoon
    • Nuclear Engineering and Technology
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    • v.23 no.1
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    • pp.1-11
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    • 1991
  • The objective of this study is to investigate the effect of weld line on the mechanical strengths and the process of weld line elimination in the Zircaloy-4 resistance upset welding for the fabrication of heavy water reactor fuel rods. The weld current and the amount of upset increased linearly with the main heat, in which two relations between them were derived. It was found that the threshold to obtain sound weld was 50% of main heat in terms of weld upset size, mechanical strengths and weld line elimination. The weld microstructure of resistance upset welds of Zircaloy-4 comprsied basketweave, Widmanstatten and martensite respectively by changing the main heats. Dimples on uniaxially fractured surface at weld line in the Zr-4 welds were larger and deeper compared with those on biaxially fractured surface. It was also found that the process of the weld line elimination in the resistance upset weld of Zircaloy-4 could be divided into three stages in terms of the presence of many pores, their shrinkage and elimination, and the shrinkage of the original weld interface with increasing weld currents.

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Rheology and Morphology of PP/ionomer/clay Nancomposites Depending on Selective Dispersion of Organoclays (유기클레이의 선택적 분산에 의한 폴리프로필렌/아이오노머/클레이 나노복합체의 유변학 및 형태학적 특성 연구)

  • Kim, Doohyun;Ock, Hyun Geun;Ahn, Kyung Hyun;Lee, Seung Jong
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.709-716
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    • 2015
  • In this study, structural developments of polypropylene / ionomer / clay ternary composites were investigated depending on the dispersion and localization of clay. The changes in physical properties were observed adding organoclays 1~10wt% to 90% polypropylene and 10% ionomer blends. The organoclays were localized inside of the dispersed phase under the composition of 3wt%, however, over that composition, clay particles formed stiff network structure in the dispersed phase and additional clays were localized at the interface between two phases. According to the developments of microstructure, the interaction of ternary composites changed from polypropylene-ionomer to polypropylene-ionomer and ionomer-clay which affected rheological properties. The storage modulus (G') of the composites was similar to the blends when clays were localized inside of dispersed phase but increased when clays were localized at interface. Also, the fractured morphology of the composites showed phase boundary and growing radius of dispersed phase depending on addition of fillers when clays were found inside. However, when fillers found at the interface between blends, the radius of the dispersed phase decreased and compatibilized morphology were observed. The interfacial interaction of the ternary composite was quantified depending on the structural development of dispersed phase and localization of clay particles by the rheological properties. The interaction of composites at solid state which was measured through peel adhesion strength increased by growth of interfacial interaction of each component. Furthermore, the crystallinity of the composites was decreased when the clay particles were localized at the interface.

EPMA Analysis of Inter-reaction Layer in Irradiated U3Si-Al Fuels (EPMA를 이용한 U3Si/Al 조사 핵연료의 반응층 분석)

  • Jung, Yang-Hong;Yoo, Byung-Ok;Kim, Hee-Moon;Park, Jong-Man;Kim, Myung-Han
    • Analytical Science and Technology
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    • v.17 no.4
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    • pp.355-362
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    • 2004
  • Fission products and Inter reaction layer of $U_3Si-Al$ dispersion fuel, irradiated in HANARO research reactor with 121 kW/m of maximum liner power and 63 at% of average burn-up, was characterization by EPMA (Electron Probe Micro Analyzer). The fuel punching system developed by Irradiated Materials Examination Facility (IMEF) has used to make these samples for the EPMA. With this system a very small and thin specimen which is 1.57 mm in diameter and 2 mm in thickness respectively has been fabricated to protect the EPMA operator from high radioactive fuel and to mini-mize the equivalent dose rate less than 150 mSv/h. EPMA was performed to observe layers of sectional, Inter-reaction and oxide with specimens of cutting and polished. Stoichiometry in the Inter-reaction layer with $16{\mu}m$ of thickness was $U_{2.84}$ Si $Al_{14}$ with calibration of $UO_2$ and $U_{3.24}$ Si $Al_{14.1}$ with calibration of standard specimen. metallic precipitates in this layer were not observed using fission products examination.

반응사출성형시 초음파 발포의 응용에 관한 연구

  • 조우종;박혁;윤재륜
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.94-98
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    • 1992
  • 낮은 점도를 갖는 단위체(monomer)나 반응성이 있는 올리고머(oligomer)를 이용한 생산속도가빠른 반응사출성형(reaction injection molding)은 일반적인 열가소성 고분자 재료의 사출성형(thermoplastic modding)에 비하여 기계 설비비용을 상당 히 감소시킬 수 있는 장점을 갖으며, 매우 크고 복잡한 형태의 제품을 가공하기가 용이하고, 특히짧은 가공주기(cycle time) 에 부합하는 금형 내에서의 빠른 종합반응이 특징이다. 본 연구는 반응사출성형용 폴리우레탄을 이용한 미세포 포옴의 가공 시 초음파 가진의 영향에대한 이론적 해석과 반응사출 성형을 모사할 수 있는 실험장치에의해 가공되어지는 시편의 파단면을 전자주사현미경에 의해 관찰함으로써 기포의 크기를 조절할 수 있는 가능성에 대한 고찰이 목적이다.

A study on adhesion of HA coating by Microplasma Spray (마이크로플라즈마 스프레이에 의한 HA코팅의 밀착력에 관한 연구)

  • Mun, Jang-Won;Gwon, Jeong-Dae;Gwon, Sik-Cheol;Na, Jong-Ju;Lee, Gyu-In;Jeon, Chang-Su;Go, Cheol-Ung
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.162-163
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    • 2009
  • 마이크로플라즈마 스프레이(Microplasma spray, MPS)를 이용하여 hydroxyapatite(HA) 코팅을 수행하여, HA코팅 층에 대한 밀착력을 측정하였다. 밀착력의 측정은 ASTM C633에 의거하였으며, 실험의 설계는 다꾸치법 (L18($2^{1}3^{7}$))을 이용하였다. 본 실험에서 HA코팅 층과 모재에 대한 밀착력 측정에서 35.8MPa의 밀착력을 얻었으며, SEM을 이용하여, 표면 형상과 밀착력 실험 후의 파단면을 관찰하였다. 또한, 나노 인덴테이션을 사용하여, 탄성계수와 미소경도를 측정하였다.

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physical Properties of Sheath-Core Fibers of Polypropylene and Titanium Dioxide Filled Polypropylene (폴리프로필렌 이산화티타늄 첨가 폴리플로필렌의 이성분 복합섬유의 물리적 성질)

  • 한성수
    • The Korean Journal of Rheology
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    • v.6 no.2
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    • pp.147-156
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    • 1994
  • 폴리프로필렌 이산화티타늄 첨가 폴리프로필렌을 심초형 복합 방사하여 첨가제를 섬유의 중심부분, 또 표면부분에 차별분포시켰다. TiO2의 함량이 증가함에 따라 점도(η)와 저장탄성계수(G')는 증가하였다. 전자현미경으로 파단면의 모폴로지를 관찰한 결과 TiO2와 함량이 증가함에 따라 감소하는 경향을 보였다. TiO2의 함량 증가에 따라 강력, 절단신도, 그리고 탄성계수는 감소하였다. 복합방사한 섬유의 TiO2 함량이 2% 미만일 때는 homo PP 보다 강력이 좋아졌다. 복합 섬유의 탄성계수는 중심부에 homo PP가 분포한 경우가 더 컸 고 강력과절단 신도는 중심부에 filled PP가 분포한 경우가 더 컸다.

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Aging and destruction of PMN-PZT Multilayer Ceramic Actuators (PMN-PZT 세라믹 액츄에이터의 열화 및 파괴 거동)

  • Koh, Jung-Hyuk;Jeong, Soon-Jong;Ha, Moon-Su;Lee, Dong-Man;Song, Jae-Sung
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1424-1426
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    • 2003
  • PMN-PZT 적충형 세라믹 액츄에이터 소자를 제작한후 그 열화 특성을 조사하였다. 액츄에이터는 tape casting 방법으로 green sheet를 제작한후, screen printing방법을 이용하여 전극형상을 만들고, lamination과 cutting공정을 통하여 소자를 제작하였다. 작된 소자의 구조적인 특성을 분석하기 위하여 X-ray diffractometer를 사용하였으며, Doppler effect를 사용하는 laser vibrometer를 이용하여 전압에 따른 변위량을 측정하였다. 제작된 소자의 열화 특성을 알아보기 위하여 60 Hz의 triangular 교류 파형을 적충형 세라믹 액츄에이터에 인가하여 열화전과 후의 P-E hysteresis loop의 변화를 살펴보았으며, unipolar AC 전압을 지속적으로 인가하여 소자를 depling 시킴으로써 열화현상을 관찰하였다. 파단면에 대한 SEM 분석을 통하여 소자의 파괴 메카니즘을 알아 보도록 하였다. 이로부터 전기적, 기계적 열화가 소자의 동작에 미치는 영향에 대해서 알아 보았다.

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