• Title/Summary/Keyword: 탄소섬유 복합재

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Thermal Stability of Furfuryl Alcohol/Graphite Powder Mixtures for Impregnation of Carbonaceous Composite (탄화복합재료 함침을 위한 퍼퓨릴알콜/흑연분말 혼합물의 열안정성)

  • An, Yeong-Seok;Jo, Dong-Hwan
    • Korean Journal of Materials Research
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    • v.8 no.4
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    • pp.299-303
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    • 1998
  • We examined, using thermoanalytical methods, the effects of $2000^{\circ}C$ heat-treated graphite powders and heating rate of cure after impregnation on the thermal stability and carbon yield of furfuryl alcohol, which is frequently used not only as an impregnant but also as a matrix precursor for carbon fiber-reinforced carbon composites. It was founded that the addition of 30wt% graphite powders to furfuryl alcohol and the heating rate of $35^{\circ}C$/min showed the highest thermal stability of furfuryl alcohol/graphite powder mixture. The carbon yield above $1000^{\circ}C$ was enhanced more than 10% in comparison with the absence of graphite powders. It would be expected that this result can contribute to some extent to reduce the repeating number of processing cycle (carbonization-impregnation-cure-re-carbonization) required to densify a carbonaceous composite.

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A Study on the Friction and Wear Characteristics of Carbon Fiber Reinforced Plastics by Surface Modification (표면개질에 따른 탄소섬유복합재의 마찰마모 특성에 관한 연구)

  • O, Seong-Mo;Lee, Bong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.122-128
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    • 2001
  • The objective of the present study was to investigate the characteristics of the friction and wear according to the amount of ion-irradiation for the carbon fiber reinforced plastic(CFRP). Unidirectional carbon fiber reinforced composites were fabricated with epoxy resin as a matrix and carbon fiber as a reinforcement, and its surface was modified by the ion-assisted reaction. When the amount of ion-irradiation was $1{\times}10^{16}$ ions/$cm^2$, the friction coefficients of composites were about 0.1 and the wear mode was stable, whereas, the friction coefficient of non-treatment composites were about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5{\times}10^{16}$ ions/$cm^2$, the friction coefficients were higher rather than that of $1{\times}10^{16}$ ions/$cm^2$. Consequently, the amount of ion-irradiation was not in proportion to the friction coefficients, and it was conformed that the optimal conditions would exist between broth of them.

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A Study on the Removal of CFRP Machining Defects by Various Tool Geometries (공구 형상에 따른 CFRP의 가공결함 제거에 관한 연구)

  • Park, Ki Moon;Ko, Tae Jo;Yu, Zhen;Kumaran S, Thirumalai
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.16-23
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    • 2017
  • CFRP(Carbon Fiber Reinforced Plastics) has many industrial applications due to its low weight and high strength properties. Due to its superior properties, for example, excellent resistance to fatigue wear, corrosion, and breakage from fatigue, it has been widely applicable to aircraft, automotive, and medical industries and so on. The main machining for CFRP is drilling, and route milling. In case of drilling, the machining defects such as the delamination of each layer, uncut fiber, resin burning, spalling, and exit burrs are inevitable. The issue to remove such kind of defects is necessary to make CFRP parts successful. From this point of view, this paper investigates the removal effectiveness of machining defects existing at exit region with different type of tool geometries. Consequently, based on the experiments, the tool geometry is most impact factor to remove uncut fiber or resin.

Study on Tool Wear and Cutting Forces by Tool Properties in CFRP Drilling (CFRP 드릴링 공정에서의 공구의 특성에 따른 절삭부하와 공구마모 거동의 고찰)

  • Park, Dong Sub;Jeong, Yeong Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.83-88
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    • 2017
  • Recently, the use of advanced materials with light weight significantly increases because of global regulation on CO2 emission. Especially, CFRP (carbon fiber reinforced plastics) one of the most promising advanced materials. Since CFRP has pretty higher strength per unit weight than steel, it is one of most popular materials in aviation industry and its application to automobile rises sharply. Especially, one of the frequent machining processes for CFRP is drilling to make a hole, however, CFRP drilling has troublesome limitations in hole quality and productivity induced due to delamination, splintering and severe tool wear. Particularly, cutting loads increase caused by tool wear makes delamination and splintering even severer. Therefore, tool wear monitoring or reduction in CFRP drilling must be considered seriously. In this study, we measured thrust force, flank wear, and tool surface temperature in drilling using various tools with different sizes and materials. Consequently, it was presented the effects of tool properties on drilled hole quality, thrust force and tool surface temperature.

Development of CFRP Tubes for the Light-Weight Propeller Shaft of 4WD SUV Vehicles (4륜구동 SUV 차량용 구동축 경량화를 위한 CFRP 튜브 개발)

  • Na, Hae-Jung;Chun, Jin-Sung;Cho, Kyu-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.32-38
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    • 2018
  • In this study, the one-piece propeller shaft composed of carbon/epoxy was designed and manufactured for 4 wheel drive automobiles that can bear the target torsional torque performance of 3.5kN.m. For the CFRP tube, braiding machine was used to weaving carbon fiber and it was formed the braided yarns with the braid angle ${\pm}45^{\circ}$ and axial yarns to improve strength of the lengthwise direction. The final CFRP tube of propeller shaft was evaluated through the torsional torque test. The CFRP propeller shaft satisfied requirement of the target torsional maximum torque of 3.5kN.m. Also, it was found that the one-piece composite propeller shaft with CFRP tube had 30% weight saving effect compared with a two-piece steel propeller shaft.

Tribological Characteristics of Surface Modification by Carbon Fiber Reinforced Plastics (탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구)

  • Kim, Jong-Hee;Jeon, Seung-Hong;Lee, Bong-Goo;Oh, Seong-Mo
    • Tribology and Lubricants
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    • v.18 no.1
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    • pp.61-67
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    • 2002
  • The objective of the present study was to investigate the characteristics of the friction and wear according to the amount of ion-irradiation for the carbon fiber reinforced plastic (CFRP). Unidirectional carbon fiber reinforced composites were fabricated with epoxy resin as a matrix and carbon fiber as a reinforcement, and its surface was modified by the ion-assisted reaction. When the amount of ion-irradiation was $1{\times}10^{16}$ $ions/cm^{2}$. the friction coefficients of composites were about 0.1 and the wear mode was stable. whereas, the friction coefficient of non-treatment composites were about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5{\times}10^{16}$ $ions/cm^{2}$, the friction coefficients were higher rather than that of $1{\times}10^{16}$ $ions/cm^{2}$ Consequently. the amount of ion-irradiation was not in proportion to the friction coefficients, and it was conformed that the optimal conditions would exist between both of them.

Effect of Composite Re-bars Embedded in Concrete on Surface Electrical Resistivity of Concrete (콘크리트내 섬유복합체 보강근이 표면저항치에 미치는 영향)

  • Moon, Do Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.6
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    • pp.212-218
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    • 2011
  • The effect of composite reinforcing bars on surface electrical resistivity of concrete was investigated through experimental program. The resistivity was measured by Wenner method using an equipment with 4 probe. Ordinary steel, GFRP, and CFRP reinforcing bars produced domestically were used and a specimen with no reinforcement was tested for the comparison. This investigation is motivated from the fact that measured value of resistivity of concrete is significantly affected by details of steel reinforcements, such as location, depth and direction of the internal steel reinforcement. These results could be valuable data for evaluation of corrosion degree of concrete structures reinforced or strengthened by the composite reinforcing bars.

A Study of Structural Strength Characteristics for Application of Carbon Composites in Fishing Vessel Hull (어선 선체의 탄소섬유복합재 적용을 위한 구조 강도 특성 연구)

  • Hae-Soo Lee;Hyung-Won Lee;Seung-June Choi;Myung-Jun Oh
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.3
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    • pp.69-77
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    • 2023
  • Recently, carbon composites have been applied to various fields. However, carbon composites have not been applied to the fishing vessel field due to its structure standards centered on glass composites. In this study, a structural strength evaluation study was conducted for the application of carbon composites in the fishing vessel field. Hull minimum thickness verification test and hull joint verification test were conducted. Compared to glass composites, the verification was based on equivalent or better performance. The results show that carbon composites can reduce the weight by 20% compared to glass composites. For hull joints, it was necessary to increase the thickness of the joint seam by the thickness of the hull to apply carbon composite. Through this study, a standard for the application of carbon composites to fishing vessel can be established.

A Study on the Strengthening Effect of Reinforced Conctete BeamsFlexural Strengthening after Pre-loading (선가력 후 휨 보강한 RC보의 보강 효과에 관한 연구)

  • Kim, Jeong-Sup;Sin, Yong-Seok;Jo, Cheol-Hee;Kim, Kyoug-Ok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.6
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    • pp.183-190
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    • 2006
  • From the result of this research above, it may be summed up as follows. As a summary of results from each experiment, as the test body reinforced with the carbon rods was embedded inside the concrete section and made it possible uniform movement, this study has shown that it had excellent characteristics in improving the flexural strength and ductility. Also, it was considered as the carbon-steel sheet composite plate was to exert the strength more if it would complement the adherence with the concrete.

A Review of Structural Batteries with Carbon Fibers (탄소섬유를 활용한 구조용 배터리 연구 동향)

  • Kwon, Dong-Jun;Nam, Sang Yong
    • Applied Chemistry for Engineering
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    • v.32 no.4
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    • pp.361-370
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    • 2021
  • Carbon fiber reinforced polymer (CFRP) is one of the composite materials, which has a unique property that is lightweight but strong. The CFRPs are widely used in various industries where their unique characteristics are required. In particular, electric and unmanned aerial vehicles critically need lightweight parts and bodies with sufficient mechanical strengths. Vehicles using the battery as a power source should simultaneously meet two requirements that the battery has to be safely protected. The vehicle should be light of increasing the mileage. The CFRP has considered as the one that satisfies the requirements and is widely used as battery housing and other vehicle parts. On the other hand, in the battery area, carbon fibers are intensively tested as battery components such as electrodes and/or current collectors. Furthermore, using carbon fibers as both structure reinforcements and battery components to build a structural battery is intensively investigated in Sweden and the USA. This mini-review encompasses recent research trends that cover the classification of structural batteries in terms of functionality of carbon fibers and issues and efforts in the battery and discusses the prospect of structural batteries.