• Title/Summary/Keyword: 타이타늄 합금

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Preparation of Low Oxygen Content Powder from Ti-6Al-4V and Ti-8Al-1Mo-1V Alloy Scraps with Deoxidation in Solid State Process (Ti-6Al-4V 및 Ti-8Al-1Mo-1V 합금 스크랩을 이용한 저산소 분말 제조와 탈산방법 비교)

  • Oh, Jung-Min;Suh, Chang-Youl;Kwon, Hanjung;Lim, Jae-Won;Roh, Ki-Min
    • Resources Recycling
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    • v.24 no.1
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    • pp.21-27
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    • 2015
  • The present study describes the process of producing low oxygen content alloy powder from Ti-6Al-4V and Ti-8Al-1Mo-1V (AMS 4972) alloy scraps using hydrogenation-dehydrogenation (HDH) and deoxidation in solid state (DOSS) processes. Each prepared powder was deoxidized with Ca contact and non-contact method to compare the deoxidation capability. It is known that the non-contact deoxidation method, using Ca vapor above the melting temperature $T_m$ of Ca, has greater deoxidation capability. However, Oxygen contents in Ti-6Al-4V and Ti-8Al-1Mo-1V powder after non-contact deoxidation method were higher than those after contact deoxidation method. Therefore, we investigate the effect of Al - the richest alloy element in theses Ti based metals - on the deoxidation processes.

Microstructure Evolution of Ti-6Al-4Fe-0.25Si through Aging Heat Treatment (시효처리에 따른 Ti-6Al-4Fe-0.25Si 합금의 미세조직 변화)

  • Song, Yong Hwan;Kang, Joo-Hee;Park, Chan Hee;Kim, Seong-Woong;Hyun, Yong-Taek;Kang, Nam Hyun;Yeom, Jong-Taek
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.477-485
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    • 2012
  • The effect of aging heat treatment on microstructure evolution of the Ti-6Al-4Fe-0.25Si alloy with an initial microstructure of an elongated alpha was investigated. Aging treatments of the samples were carried out at $550^{\circ}C$ for up to 100 hours. The microstructure of the 5 hours heat-treated sample consisted of alpha grains, beta matrix and some TiFe intermetallic compounds that were precipitated from the beta matrix. Increasing the aging time to 10 hours, most of the beta matrix was decomposed to very fine alpha grains (${\sim}0.5{\mu}m$) and TiFe, and thus the volume fraction of the beta matrix was significantly decreased. EBSD analysis revealed that newly formed tertiary-alpha-grains in the vicinity of TiFe had high angle boundaries with respect to the primary and secondary alpha grains. As a result of these phase transformations during aging, the fraction of the alpha/alpha grain boundary was increased while that of the alpha/beta phase boundary was decreased.

자동차용 고온금속재료 연구개발

  • Kim, Yoon-Jun;Lee, Yong-Tae
    • 기계와재료
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    • v.22 no.3
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    • pp.96-109
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    • 2010
  • 자동차는 다양한 형상과 기능을 가진 부품소재의 집합체라 할 수 있다. 자동차의 고출력화에 의한 연비향상과 각국의 환경규제 강화 요건을 충족시키기 위해 자동차 엔진의 작동온도와 이에 따른 배기가스의 온도가 꾸준히 높아지는 추세이다. 따라서 고온재료의 선택과 사용이 보다 중요해 지고 있다. 자동차에 사용되는 고온 부품은 설계사양에 맞추어 그리고 경제적인 측면을 고려하여 내열재료를 사용하는 방법과 표면처리를 하는 두 가지 방법이 주로 채택되고 있다. 내열재료를 사용하는 대표적인 부품은 엔진을 구성하는 부품과 연소실로부터 나오는 고온 고압의 배기가스가 이동하는 배기계 부품이다. 엔진을 구성하는 부품 중에는 냉각수에 의해 온도가 제어되는 부분은 경제적인 소재가 사용되나 밸브와 같은 부품은 고온재료가 채용된다. 가장 높은 온도에서 사용되는 배기계 부품에는 경제성이 감안되면서도 높은 열적, 기계적 안정성이 동시에 요구되고 있다. 전통적으로 배기부품에는 구상흑연주철이 널리 사용되어 왔고 현재에도 원가 측면의 강점을 이용해 대부분의 차량에 적용되고 있으나 일부 고출력, 고배기량 엔진의 경우에는 주철의 한계온도 이상의 배기온도가 요구되어 스테인리스 강을 도입하고 있다. 또한 내열 타이타늄 합금, 금속간화합물과 같은 고온재료가 개발됨에 따라 고가의 차종에는 신재료가 이들 부품으로 채용되고 있다. 이 글에서는 배기계 부품의 설계적인 요소에 의한 열적, 기계적 측면의 내구 특성을 살펴보고, 이들 부품에 보편적으로 적용되는 고온 금속재료의 종류 및 기계적 특성을 소개하였다. 아울러 미래의 환경친화적 자동차용 고온 부품을 개발하기 위하여 연구되고 있는 Super Si+MO, 스테인리스 강, TiAl, 고온 타이타늄 합금 등과 같은 자동차 내열 부품으로 사용되는 신소재의 연구개발 동향에 관하여 기술하였다.

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Histological Observation of Bone Reaction with Relation to Surface Treatment of Titanium (생체합금 Titanium의 표면처리에 따른 골반응의 변화에 대한 조직학적 관찰)

  • Ahn, Myun-Whan;Choi, Yong-Sug;Ahn, Jong-Chul;Seo, Jae-Sung;Lee, Dong-Chul;Jang, Jae-Hyuk
    • Journal of Yeungnam Medical Science
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    • v.13 no.1
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    • pp.116-133
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    • 1996
  • The biocompatibility of the titanium has been estabilished through various experimental studies such as cell culture toxicity test, pyrogen test, mutagen test and others. In order to confirm biocompatibility after fabrication of titanium and to clarify the difference between the bone reaction after insertion of the lathed titanium rods and the bone reaction after insertion of the finished and polished rods, both rods were implanted into the proximal femur of a rabbit. Histologic reactions in the bone were observed according to the ASTM standards at the intervals of 6 weeks, 12 weeks and 26 weeks after implantation. The result were as follows : In 6 weeks after implantation of lathed titanium rods, inflammatory reactions, such as minimal degree infiltration of polymorphonuclear leukocytes and lymphocytes were observed in all cases. This was thought to he caused by surgical trauma. However, inflammatory cell infiltration was not seen after implantation of polished and finished rods in all cases. The cellular infiltration and the histologic reaction of the hone after implantation of lathed group were significantly more pronounced than those after implantation of the finished group. In 12 weeks after implantation of lathed rods, two of four cases revealed a minimal degree of cellular infiltration. No inflammatory cell infiltration was demonstrated after implantation of the finished group. The cellular infiltration and histologic reaction seemed to be more pronounced in the lathed group, but they were not significant statistically. At 26 weeks after implantation of the lathed and finished group, there was no cellular infiltration in both groups. New bone formation was observed up 26 weeks, and no difference between lathed titanium rods and finished titanium rods were apparent. Mild bone necrosis was observed in 1 case out of 11 cases in which lathed titanium rods were implanted. Bone necrosis was not observed in the finished titanium rod group. Fibrosis was observed in both groups, but differences were not significant between the experimental groups. In the lathed titanium rods group and the shorter interval group, inflammatory cell infiltration was significantly higher. Finished titanium rods and longer interval groups had markedly decreased tendences in histologic reaction ratings. As a conclusion, although certificated titanium might be safe to use, difference of biocompatibility were observed depending on the method of surface finish. By identifying biocompatibility as a long-term standardized animal study, we can develop progressed internal fixation device that is safe for human beings.

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Electrochemical characterization of anodized aluminum alloys in metal anion complex electrolyte (음이온 금속 전해질로 양극산화한 알루미늄 합금의 전기화학적 특성연구)

  • Lee, Cheol-Ho;O, Gi-Seok;Choe, Jin-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.109-110
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    • 2015
  • 알루미늄 합금의 종류중 하나인 ADC12는 가공성이 좋고 가격이 저렴하기 때문에 산업의 많은 분야에 이용할 수 있지만 양극산화를 진행할 시 합금의 주요 구성성분인 실리콘(Si)으로 인해 균열(Crack)이 생기는 문제가 발생하여 이에 따라 균일한 산화막이 생성되지 않다는 단점을 가지고 있다. 이 단점을 극복하기 위해 양극산화를 진행할 때 금속 음이온 성분이 첨가된 전해질을 이용하면 실리콘이 떨어져 나간 부분을 자가치료(Self-healing)할 수 있어 피막의 경도를 포함한 각종 특성이 증가하는 결과를 확인할 수 있다. 본 연구에서는 ADC12를 양극산화할 때 황산 수용액을 기본 전해질로 하여 전해질에 타이타늄(Ti), 마그네슘(Mg), 몰리브덴(Mo)이 포함되어 있는 금속 음이온 물질을 첨가하였고, 금속 음이온 전해질의 농도와 양극산화 진행 시간을 변수로 하여 제조한 산화막의 전기화학적 특성을 SEM(Scanning Electron Microscope), Tafel plot, 그리고 Microvickers hardness tester를 통해 평가하였다.

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Research Trends in Doping Methods on TiO2 Nanotube Arrays Prepared by Electrochemical Anodization (양극산화 기법으로 제조한 TiO2 나노튜브의 촉매 도핑 연구 동향)

  • Yoo, Hyeonseok;Choi, Jinsub
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.121-127
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    • 2015
  • Nanotubular $TiO_2$ prepared by electrochemical anodization has been significantly used for various applications due to high aspect ratio structures showing a high chemical stability. Morphological properties of nanotubular titanium oxide are easily tailored by adjusting types and compositions of electrolyte, pH value, applied voltage, temperature and anodization time. Since their catalytic properties can be enhanced by doping foreign elements into $TiO_2$, metal as well as non-metal elements are doped into $TiO_2$ nanotubes using different methods. For example, single anodization, thermal annealing, precipitation, and electrochemical deposition have been applied to simplify the doping process. In this review, anodization of Ti to produce $TiO_2$ and doping methods will be discussed in detail.

The Effect of Titanium on the Castability of Cobalt-Chrome Alloy (코발트 크롬 합금의 주조성에 미치는 타이타늄의 효과)

  • Ryu, Su-Kyoung;Chung, Hee-Jeong;Vang, Mong-Sook;Yang, Hong-So;Lim, Hyun-Pil;Yun, Kwi-Dug;Park, Sang-Won
    • Journal of Dental Rehabilitation and Applied Science
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    • v.27 no.1
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    • pp.73-79
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    • 2011
  • Purpose of this experiment is to evaluate the effect of titanium on the castability when the titanium is added to the Co-Cr alloy. Raw materials Cobalt, Chrome, Molybdenum, Silicon, Manganase, Carbon, Nitrogen, Titanium were weighted and prepared. $Biosil^F$ (Degudent, Germany) was the control group. To the experimental group, different weight percent of titanium was added from 1 wt% to 4 wt%. The wax pattern is $30{\times}40$ cm in size, rectangular in shape and has total of 160 grids. Centrifugal machine (Neutrodyne Easy Ti: Manfredy) was used for casting. For evaluation of the castability, the number of complete grids was counted by visual inspection and X-ray inspection. The test showed similar castability with the control group in the titanium addition of 1 wt% to 3 wt%. The titanium addition of 4 wt% showed poor result. With titanium lower than 4 wt%, the experiment metals showed proper castability with high expectation of successful clinical use.

A Study on Pore Structure and Mechanical Properties of Porous Titanium Fabricated by Three-dimensional Layer Manufacturing Process (3차원적층조형법으로 제조된 타이타늄 금속 다공체의 기공구조 및 기계적 특성에 관한 연구)

  • Son, Byoung-hwi;Hong, Jae-geun;Hyun, Yong-taek;Bae, Seok-choun;Kim, Seung-eon
    • Korean Journal of Metals and Materials
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    • v.50 no.2
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    • pp.100-106
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    • 2012
  • This study was performed to fabricate porous titanium foam by three-dimensional layer manufacturing process, and to evaluate the porosities, compressive stress, Young's modulus and fracture pattern. Porous titanium foam was made of CP(Commercial Pure) titanium powder (${\leq}5{\mu}m$). Total porosities of titanium foam were in the range of 55-68%. Pore size distribution was $200-440{\mu}m$ for coarse pores, $50-100{\mu}m$ for intermediate pores and $5-10{\mu}m$ for fine pores. Compression elastic modulus and compression stress were decreased with increasing porosity. Young's modulus ranged from 1.04-5.62 GPa and maximum stress ranged from 20-241 MPa. Regarding the mechanical properties, 3D(Three Demensional) porous titanium fabricated layer manufacturing is a promising material for human bone replacement.

Effect of Microstructures on the Deformation Behavior of Ti-6Al-4V Alloy at Ultra High Strain rate (Ti-6Al-4V합금의 미세조직에 따른 초고속 변형특성)

  • 이유환;이동근;이성학;최준홍;허선무;이종수
    • Journal of the Korea Institute of Military Science and Technology
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    • v.5 no.3
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    • pp.89-97
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    • 2002
  • In this study, the effect of $\alpha$-phase morphology on the dynamic deformation behavior at ultra high strain rate was investigated by EBW(Explosive Bridge Wire) test. All of tests and analyses were conducted on three typical microstructures of Ti-6Al-4V alloy, i.e. equiaxed, widmanstatten and bimodal microstructures. The spall strength and HEL(Hugoniot Elastic Limit) of the specimens that have the thickness of 2mm and 4mm were highest with the bimodal microstructure. These results were similar with previous study which was performed by dynamic torsion test(Kolsky torsion test).

생체재료 표면개질과 골접합성

  • ;;;Takao Hanawa
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.10a
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    • pp.51-51
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    • 2003
  • 생체친화재료란 생체내에 사용하거나 혹은 생체외에서 보조재료로 사용되는 것을 총칭하고, 인체와 직접 또는 간접적으로 접촉하여 사용되는 것이 특징이며 그 때문에 사용상 안전을 확보하기 위하여 생체에 대한 무해성 내지 생체적합성이 요구된다. 생체적합성이란 각각 고유의 기능을 가진 생체와 인공재료가 그 계면에서 서로 기능을 해치는 상호 반응을 일으키지 않고 공존하며 사용목적을 달성하는 것을 말한다. 생체친화재료로서는 재료의 종류에 따라서 인공관절의 고밀도 폴리에틸렌제, 인공힘줄이나 혈액 펌프등의 폴리우레탄 등 고분자재료, 생체기능을 대행하는 구조재료로서 스테인레스강, CO-Cr 합금, 타이타늄 및 그 합금, 탄탈륨 등 금속재료, 정형외과나 치과 등 굵은 조직대체용 재료로서의 세라믹재료로 구분되고 있다.

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