• Title/Summary/Keyword: 칸반

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An efficient kanban operation method in just-in-time production system with a single buffer (Just-in-time하의 단일 버퍼를 갖는 생산시스템의 칸반 운영에 관한 연구)

  • 김동민;이종태
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.294-296
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    • 1996
  • JIT(just-in-time) 생산시스템은 제조라인의 재공품 재고량을 최소화하고, 필요한 품목을 적시에 필요한 양만큼만 생산하여 공급하는 것을 목적으로 한다. 이러한 시스템은 사용하는 칸반의 수에 따라 single-card kanban system과 two-card kanban system으로 구별할 수 있다. 또한 각 공정이 입력버퍼(input buffer)와 출력버퍼(output buffer)를 갖는 경우와 공정간에 하나의 버퍼를 갖는 경우로 나누어 볼 수 있다. 본 연구는 기계간의 물류(material handling)가 필요한 시점에 즉시 이루어진다는 가정하에 기계간 버퍼가 하나이고, 그 버퍼의 용량이 1인 경우의 single-card kanban의 효율적인 운용방안을 개발하였다. 본 연구의 목적은 생산지시칸반의 회수시기를 적절히 조절하여 생산라인의 이용효율(utilization)을 극대화하고자 하는 것이다. 칸반회수시기 결정을 위한 상황분석의 범위를 10대의 기계로 제한하여 시뮬레이션에 의해 분석하였다. 기존의 칸반운영방식과 생산라인에서의 재고를 최소화하는 운영 알고리듬, 그리고 생산기계의 효율을 최대화할 수 있는 운영 알고리듬을 개발하여 비교.분석하였다.

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Reuse of Input Queue Item Towards Economical Agile Reuse (절약형 애자일 재사용을 향한 입력 대기열 항목의 재사용)

  • Kim, Ji-Hong
    • Journal of Digital Convergence
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    • v.14 no.11
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    • pp.297-304
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    • 2016
  • The aim of the study is to combine software reuse with agile methods through reuse in the early stage of agile development. Although agile methods and software reuse have different practices and principles, these methods have common goals, such as reducing development time and costs and improving productivity. Both approaches are expected to serve as viable solutions to the demand for fast development or embracing requirement changes in the rapidly changing environments. In the present paper, we identify economical agile reuse and its type and study a reuse technique for input queue in Kanban board at the early stage of hybrid agile methods. Based on our results, we can integrate software reuse with agile methods by backlog factoring for input queue item in the hybrid Scrum and Kanban method. The proposed technique can be effectively applied to e-class applications and can reuse the input queue items, showing the combination of the two approaches. With this study, we intend to contribute to reuse in the early stage of agile development. In the future, we plan to develop a software tool for economical agile reuse.

Stochastic ordering of kanban systems with serial stages (칸반시스템의 추계적 비교)

  • 김성철
    • Korean Management Science Review
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    • v.11 no.1
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    • pp.107-115
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    • 1994
  • Stochastic manufacturing systems are generally formulated as performance models of discrete event systems. In this paper, logical models(as opposed to performance models) of kanban systems are presented which are deterministic and untimed but not stochastic and timed. As a result, the first and second order properties of kanban systems are showed which can be fruitfully applied to the analysis and design of kanban systems.

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A simulation study of container size based on the variance of demand and interarrival time in Kanban systems (칸반시스템에서 수요와 도착간격 변동에 따른 컨테이너 크기에 관한 시뮬레이션 연구)

  • Sohn, Kwon-Ik;Ham, Sung-Ho
    • Journal of Industrial Technology
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    • v.19
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    • pp.301-312
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    • 1999
  • The purpose of this paper is to study the effects of container size with multi-stage and multi-item on average inventory and customer service level in Kanban systems. We use the different distributions of demand and interarrival time for each item to show that we had better to change the container size depending on different type of item for this simulation study. The small lot size can be used for container size of a single item if there is no setup time. The container size should be identical with average order size as setup time increases. The fill rate increases if the container size is large with multi-item. However, it is difficult to establish the effective container size because the effects of the container size on the order queue time are not clear. It is suitable to use the average order size as the container size for each item if the variance of demand and interarrival time of each item is relatively small. It is effective to sue the average container size if the variance of them is relatively large.

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칸반 시스템의 분석과 설계

  • 김성철
    • Korean Management Science Review
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    • v.9 no.1
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    • pp.3-15
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    • 1992
  • In this paper, we study a manufacturing system of serial stages with general service times, in which the production of each stage and the coordination of stages are controlled by Kanban discipline. This Kanban discipline is modeled as a Discrete Event Dynamic System and a system of recursive equations is applied to study the dynamics of the system. The recursive relationship enables us to compare this Kanban discipline with the other blocking disciplines such as transfer blocking, service blocking, block-and-hold b, and block-and-hold K, and the Kanban is shown to be superior to the other disciplines in terms of makespan and throughput. As a special case, two stages Kanban system is modeled as $C_2/C_2/1/N$ queueing system, and a recursive algorithm is developed to calculate the system performance. In optimizing the system performance, the stochastic optimization approach of Robbins-Monro is employed via perturbation analysis, the way to estimate the stochastic partial derivative based on only one sample trajectory of the system, and the required commuting condition is verified. Then the stochastic convexity result is established to provide second-order optimality condition for this parametric optimization problem.

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Production Planning and Kanban Operations in JIT Systems for Small Manufacturers (중소기업을 위한 JIT 생산방식 : 생산계획(生産計劃)의 수립과 칸반의 운용(運用))

  • Chung, Nam-Kee;Yoo, Chul-Soo
    • IE interfaces
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    • v.5 no.2
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    • pp.29-37
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    • 1992
  • An approach to Just-In-Time for small job-shop-type manufacturers is presented. This is aimed at those who understand the pull production system, however, cannot afford either swift changeover in workcenters or frequent delivery to customers. First, as a production planning technique, a lot-sizing model entitled Multilevel Least Total Cost Model(MLTCM) is developed; The production order quantities of each components be those requiremensts of the end item production lot. The contribution of MLTCM is shown via simulation. Then, a framework of the Kanban operations is designed; A Production Control Kanban is introduced as a communication tool with Production Kanban in a job-shop.

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Effective Manufacturing Operation based on Simulation (시뮬레이션을 이용한 공정운영 효율화)

  • Jeon, Tae Bo;Jin, Min-Ji
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.3-9
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    • 2011
  • Simulation plays an important role for system analysis. In this study, a manufacturing system has been analyzed through computer simulation. We first briefly explain the considered system with prevailing problems. We then build a simulation model using ARENA simulation language. Based on two selected performance measures, material transporter load and hourly throughput, explicit system analyses have been performed. We addressed four parameters - variation of the processing time, number of raw material transporters, quality failure rate, and machine failures - as the input parameters affecting the output measures selected. We adopted Taguchi's orthogonal array in statistical experimental design and drew meaningful results from the analysis. The results given in the study may provide a good guidance for practical applications.

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A Study on Efficient Game QA Project Management based on JIRA (JIRA 기반의 효율적인 게임 QA 프로젝트 관리에 관한 연구)

  • Kim, Ji-Eun;Kim, Hyo-Nam
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.07a
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    • pp.151-154
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    • 2021
  • 본 대학에서 게임 개발 프로젝트를 진행할 때 개발팀에서는 프로젝트 관리를 위해 프로젝트 관리 툴을 사용하고, QA팀에서는 버그 관리를 위해 BTS 툴을 사용한다. 본 논문에서는 BTS 툴을 소개하면서, 개발팀과 QA팀이 게임 개발 과정의 QA 프로젝트에서 프로젝트 관리와 버그 관리를 효과적으로 수행하는 방법에 대해서 연구하였다. 프로젝트 관리와 버그 관리 기능을 모두 가지고 있는 JIRA라는 툴을 선정하여 집중적으로 연구하였으며, 업무에서 JIRA를 사용할 때 효율적으로 사용할 수 있는 방법을 제시하고자 한다.

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Development of the procurement system for Just-in-Time Building Construction (건설공사 적시생산(Just-ln-Time)을 위한 조달시스템 개발 - 콘크리트 타설 공사를 중심으로 -)

  • Shin Bong-Soo;Kim Chang-Duk
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.6 s.22
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    • pp.235-244
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    • 2004
  • The effective management of major construction resources is the key to the success in high-rise residential building construction projects. It is even more important and challenging as well especially in CBD(central business district) area under tight project duration since little leeway in interface between construction trades, severe constraints in staging n and heavy demands for lifting among construction resources. In order to meet high demands among major construction resources, highly effective construction resource management information system is required This research develops and provides a system which selects and disseminates these information from each phase of procurement transportation, lift-up and storage for major construction resources This research applies the Kanban system, well recognized material information system technique in automobile manufacturing industry, in concrete work processes. It develops concrete procurement information system utilizing VSM(Value Stream Mapping) and also applies the model in actual super-high rise residential building construction project in order to analyze the benefit of the research model.

A Study on the Improving Life-up and Procurement Work Flow for Effectiveness of Resources increase in the Building Construction (건설공사의 자원 효용성 증대를 위한 조달 및 양중 작업흐름 개선에 관한 연구)

  • Lee Hyung-Soo;Yoon You-Sang;Suh Sang-Wook
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.442-445
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    • 2003
  • The purpose of this study is to present an improved lift-up & procurement work flow for effectiveness of resources increase in building construction. The current lift-up & procurement work flow has some waste factors; complicated information system, connection lack with process and decision-making delay. Therefore the study applied the value stream mapping methodology for improvement of current lift-up & procurement work flow. The main contents of the study are as follows; 1) A problem of current work flow were analyzed through current state mapping(CSM). 2) An improved work flow was suggested through future state mapping(FSM). 3) An improvement effect analysis of information system and lift-up planning The study recommends that continuous improvement of lift-up & procurement work flow and efficient management of information in building construction.

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