• Title/Summary/Keyword: 충격압시험

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Life Analysis of High Pressure Hydraulic Hose Assemblies by Impulse Test (충격압력을 이용한 고압용 유압호스 조립체의 수명분석)

  • Lee Y.B.;Kim H.E.;Yoo Y.C.;Park J.H.;Ko J.M.;Kwak D.H.;Lee J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.1
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    • pp.10-16
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    • 2004
  • The failures such as leakage and burst stemmed from the repetitive motions of bending and stretching of the assembly of hydraulic hose in construction machines, agriculture machines, vehicles, and industrial heavy machines can induce big troubles. Therefore, the hydraulic hose itself eventually requires an estimation of life to operate the hydraulic system safely. In this research, we have qualitatively selected the efficient test items by the analysis of the life and potential failures of hydraulic hose. We have used more than seven of hydraulic hoses simultaneously for the research. We have applied impulse pressure and half omega flexing motions to the accelerated life testing Test results have been expressed by employing weibull plot.

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Reliability assessment of mica high voltage capacitor through environmental test and accelerated life test (마이카 고전압 커패시터의 환경시험과 가속 수명시험을 통한 신뢰성 평가)

  • Park, Seong Hwan;Ham, Young Jae;Kim, Jeong Seok;Kim, Kyoung Hun;So, Seong Min;Jeon, Min Seok
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.270-275
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    • 2019
  • Mica capacitor is being adopted for high voltage firing unit of guided weapon system because of its superior impact enduring property relative to ceramic capacitor. Reliability of localized mica high voltage capacitors was verified through environmental test like terminal strength test, humidity test, thermal shock test and accelerated life test for application to high voltage firing unit. Failure mode of mica capacitor is a decrease of insulation resistance and its final dielectric breakdown. Main constants of accelerated life model were derived experimentally and voltage constant and activation energy were 5.28 and 0.805 eV respectively. Lifetime of mica capacitor at normal use condition was calculated to be 38.5 years by acceleration factor, 496, and lifetime at accelerated condition and this long lifetime confirmed that mica high voltage capacitor could be applied for firing unit.

Basic Characteristics of the Surge Protector for 154 kV Underground Cable (154kV 지중케이블 절연통 보호장치의 기본특성 평가)

  • 김석수;조한구;박태곤
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.604-607
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    • 2000
  • 뇌써지가 케이블 심선에 침입할 경우 케이블심선-시스간과 시스와 대지간의 써지임피던스 비에 따라 과 전압이 발생하며, 이와 같이 써지성 과전압이 방식층의 충격내전압치륵 초과할 경우 방식층을 보호하기 위 한 대책이 필요하며 그 보호장치로 절연통 보호장치를 사용하는 것이 일반적이다. 설계, 제작된 절연통 보호장치에 대해 절연저항시험, 동작개시전압시험, 뇌충격제한전압시험, 충격전류시험, 방전하에서 교류내전압시험, 절연성능시험 및 내수성능시험을 실시하여 내수성능시험을 제외한 모든 시험항목에서는 그 결과가 양호하나, 내수성능시험에서는 미세한 홈으로 물이 침투되어 불량이 발생함에 따라 절연통 보호장치는 지 중송전선로에 사용되는 보호장치로서 지중조건에서의 수밀 및 기밀특성 더욱 우수해야 하므로 내수성능시험의 중요성을 인식할 수 있었다.

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Simulation and Design of High-Speed Hydraulic Velocity Generator in Shock Test Machine (충격시험장치 고속유압 속도발생기 해석 및 설계)

  • Kim, Tae Hyeong;Shul, Chang Won;Kim, Yoon Jae;Yang, Myung Seog;Lee, Gyu Sub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.663-668
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    • 2014
  • Mechanical and electrical devices in various forms are used in many different fields. These can be exposed to external environmental factors such as shock. Therefore, a shock test machine is commonly used to test these devices and evaluate their shock resistance. In this test, the break-down or permanent deformation and malfunction of inner parts due to a high stress or acceleration can be evaluated. As part of a shock test machine, a velocity generator is needed to create shocks between objects. In this study, a hydraulic velocity generator was conceptually designed and an AMESim model was developed to simulate the velocity under different conditions. Simulation results using this model were compared with the test results from a reduced-size velocity generator, and we designed a velocity generator that fits the target payload and velocity using the simulation results.

Rod Impact Test for the Determination of Dynamic Yield Stress of Metals (금속재료의 동적항복응력 결정을 위한 봉충격시험법)

  • 민옥기;이정민;남창훈;황재준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.78-89
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    • 1993
  • A new theory based on the modified momentum and energy conservation has been proposed in order to overcome the drawbacks included in previous theories which are used for the determination of dynamic yield stresses and the investigation of dynamic behavior of metals. Then the improvements suggested by the new theory have been manifested through the analysis of the error included in the measurement of deformed length and through the comparison between the new theory, existing theories, and experimental results performed by previous workers. Meanwhile rod impact test has been performed which uses a compressed- air system for the acceleration of flat-ended cylindrical free-cutting brass rods. From the geomtrical measurements of deformed length, the dynamic yield stress of free-cutting brass has determined.

Drop Test of an Oleo-pneumatic Landing Gear (유공압 착륙장치 낙하시험)

  • Kim, Tae-Uk;Lee, Sang-Wook;Shin, Jeong-Woo;Lee, Seung-Kyu;Kim, Sung-Chan;Hwang, In-Hee;Kang, Shin-Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.11
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    • pp.1130-1135
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    • 2010
  • The main function of a landing gear is to absorb the impact energy during touchdown. Most landing gear use an oleo-pneumatic shock absorber which essentially consists of an oil damper and a gas spring. The performance of a shock absorber can be estimated by analysis but it should be verified by drop test, which is required by MIL Spec. and FAR. In the drop test, various data such as ground loads, shock absorber pressure, stroke and mass travel are analyzed to validate the shock absorbing efficiency and the mathematical model for analysis. This paper presents the introduction of drop test facility, the test procedure and data evaluation method with real drop test example.

Immunity of Electronic Equipments Against Potable High Voltage Generator (휴대형 고전압 발생기에 대한 전자기기의 내성)

  • Lee, Jong-Ig;Yeo, Junho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.10a
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    • pp.61-62
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    • 2017
  • In this study, we introduce some main functions and specifications of a recently commercialized potable compact high voltage generator. USB killer has been designed to test surge protection circuitry of electronic equipments using USB ports. USB killer transforms 5V DC power supplied by USB port into a sufficiently high voltage over 200V DC through oscillator, transformer, voltage multiplier, and rectifier. The power charged in a high-capacity condenser can be applied back into the electronic equipments as an electric shock to destroy them or test protection circuits. USB killer is a readily available item, and one can test a variety of electronic equipments. We introduce some test results known over the internet and those obtained from our tests.

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System Design and Performance Test of Hydraulic Intensifier (유압 충격압력 발생기의 시스템 설계와 성능평가)

  • Kim, Hyoung-Eui;Lee, Gi-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.947-952
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    • 2010
  • Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

Characteristics of the Surge Protector for Underground Cable (지중케이블의 절연통 보호대책 및 방식층 보호장치의 특성)

  • Kim, S.S.;Cho, H.G.;Park, T.G.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.72-75
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    • 2001
  • 전력케이블 선로에 가해지는 전압은 상시교류전압이외에 지락 등에 의한 사용주파과전압과 뇌써지와 같은 써지성 과전압이 있다. 써지성 과전압이 케이블 심선에 침입할 경우 종단접속부나 절연접속함의 접속점은 절연통 양단 및 시스와 대지간에 고전압이 발생하여 케이블심선-시스간 시스-대지간의 써지임피던스 비에 따라 과전압이 발생하며, 이와 같이 써지성 과전압이 방식층의 충격내전압치를 초과할 경우 방식층을 보호하기 위한 대책이 필요하며 그 보호장치로 절연통 보호장치를 사용하는 것이 일반적이다. 절연통에 대한 보호대책과, 설계 제작된 절연통 보호장치에 대한 주요시험항목을 실시하여 항목별 그 특성을 검토하고 절연통 보호장치의 지중송전선로에서 사용되는 조건인 열적내량을 검증하는 충격전류시험과 침수에 의한 기밀성능을 검증하는 내수성능시험을 실시함으로써 그 중요성을 인식할 수 있었다.

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A Study for Lifetime Predition of Expansion Joint Using HILS (HILS 기법을 적용한 신축관 이음 수명예측에 관한 연구)

  • Oh, Jung-Soo;Cho, Sueng-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.138-142
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    • 2018
  • This study used HILS to test an expansion joint, which is vulnerable to the water hammer effect. The operation data for the HIL simulator was the length rate of the expansion joint by the water hammer, which was used for life prediction based on the vibration durability. For the vibration durability test, the internal pressure of the expansion joint was assumed to be a factor of the durability life, and the lifetime prediction model equation was obtained by curve fitting the lifetime data at each pressure. During the test, the major failure modes of crack and water leakage occurred on the surface of the bellows part. The lifetime prediction model typically follows an inverse power law model. The pressure is a stress factor, and the model is effective in only a specific environment. Therefore, another stress factor such as temperature will be added and considered for a mixed lifetime prediction model in the future.