• Title/Summary/Keyword: 초내열합금 718

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Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates (변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성)

  • Song J. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.275-278
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it finds use in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. In order to design optimal structural parts made of INCONEL 718, accurate understanding of material's mechanical properties, dynamic behavior and fracture characteristic as a function of strain rates are required. This paper concerned with the dynamic material properties of the INCONEL 718 for the various strain rates. The dynamic response of the INCONEL 718 at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is from the split Hopkinson pressure bar test. Based on the experimental results, the effects of strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure are evaluated. Experimental results from both quasi-static and high strain rate up to the 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of INCONEL 718.

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Effects of Forging Parameters on Microstructure and Mechanical Properties of Alloy 718 (초내열합금 Alloy 718에서 미세조직 및 기계적 성질에 미치는 단조 공정 변수의 영향)

  • 박노광;염종택
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.8-8
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    • 1998
  • Alloy 718은 Fe을 다량 함유하고 있어 가격이 저렴하고 엔진 작동조건에서 내열강도, 내환경성 등이 우수하여, 터빈디스크, 터빈샤프트, 터빈실, 압축기 블레이드 등에 다양하게 이용되고 있다. 이 합금은 고온에서 반복응력을 받는 부위에 대부분 사용되기 때문에 고온인장, 저주기 피로측정 등의 기계적 성질이 동시에 요구되며, 이들 특성은 단조공정변수 및 후열처리 등에 의해 크게 바뀌게 된다. 본 연구에서는 Alloy 718을 이용하여 가스터빈 디스크 제조할 경우 공정변수로서 단조온도, 변형속도 등에 의한 조직이 변화와 이에 따른 기계적 특성의 변화를 다루었다. 특히 이 합금에서 결정립크기는 고온 기계적 성질을 결정하는 중요한 변수로 작용하는데, 2단계 단조공정시 재결정에 의한 조직의 변화를 전산모사 방법에 의해 해석하고 그 결과를 조직 관찰을 통해 검증하였다.

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Machining Characteristics Evaluation of Super Heat-resistant Alloy(Inconel 718) According to Cutting Conditions in High Speed Ball End-milling (고속 볼엔드밀링에서 가공조건에 따른 초내열합금 (Inconel 718)의 가공특성 평가)

  • Kwon, Hae-Woong;Kim, Jeong-Suk;Kang, Ik-Soo;Kim, Ki-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.1-6
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    • 2010
  • Inconel 718 alloy has been applied to high temperature, high load and corrosion resistant environments due to its superior properties. However, This alloy is a difficult-to-cut nickel-based superalloy and the chipping or notch wear is mainly generated on the cutting edge of the tool. In this study, the machinability of Inconel 718 is investigated to improve tool life under various cutting conditions with TiCN-based coated ball-end mills. The cutting conditions can be suggested to improve both the tool life and machined surface quality in Inconel 718 high speed machining.

Profile Ring Rolling Manufacturing Technology of Alloy 718 (초내열합금 링제품의 형상링 압연 제조 기술)

  • Kim, T.O.;Kim, K.J.;Kim, N.Y.;Lee, J.M.;Yeom, J.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.425-428
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    • 2009
  • Aerospace engine application needs to stand high temperature and pressure. Because of its mechanical properties such as high strength at high temperature, Alloy 718 is used aerospace engine application about 80%. But alloy 718's mechanical properties cause some problem to manufacturing profile ring like damage of material and mold. In this study, alloy 718's mechanical properties investigated for knowing its formability and using FE-Simulation for designing profile ring roll process and mold shape. Profile ring rolling processing is designed with "Initial material$\rightarrow$Blank$\rightarrow$Linear Ring$\rightarrow$Profilering". Blank's heating temperature is setting $1100^{\circ}C$ for manufacturing a trial profile ring on the basis of FE-Simulation. As a result of manufacturing alloy 718 profile ring, it is possible to make near target profile shape ring with all of the processing condition which gives in this study.

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Variation of microstructures and mechanical properties of hot heading process of super heat resisting alloy Inconel 718 (초내열 합금 Inconel 718 열간 헤딩 공정에서의 조직 및 기계적 특성 변화)

  • Choi, Hong-Seok;Ko, Dae-Chul;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1373-1378
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    • 2007
  • Metal forming ins the process changing shapes and mechanical properties of the workpiece without initial material reduction through plastic deformation. Above all, because of hot working carried out above recrystallization temperature can be generated large deformation with one blow, it can produce with forging complicated parts or heat resisting super alloy such as Inconel 718 has the worst forgeability. In this paper, we established optimal variation of hot heading precess of the Inconel 718 used in heat resisting component and evaluated mechanical properties hot worked produce. Die material is SKD61 and initial temperature is $300^{\circ}C$. Initial billet temperature and punch velocity changed, relatively. Friction coefficient is 0.3 as lubricated condition of hot working. CAE is carried out suing DEFORM software before making the tryout part, and it is manufactured 150 ton screw press with optimal condition. It is known that forming load was decreased according to decreasing punch velocity.

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Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates (변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성)

  • Song J. H.;Huh H.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.559-564
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it is utilized in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. Accurate understanding of material's mechanical properties with various strain rates is required in order to guarantee the reliability of structural parts made of INCONEL 718. This paper is concerned with the dynamic material properties of the INCONEL 718 at various strain rates. The dynamic response of the INCONEL 718 at the intermediate strain rate is obtained from the high speed tensile test and at the high strain rate is from the split Hopkinson pressure bar test. The effect of the strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure is evaluated with the experimental results. Experimental results from both the quasi-static and the high strain rate up to 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of rNCONEL 718.

The High Temperature Deformation Behavior of the Wrought Superalloy 718 (단조용 초내열 718 합금의 고온 변형 거동)

  • Na, Y.S.;Choe, S.J.;Kim, H.M.
    • Analytical Science and Technology
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    • v.9 no.2
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    • pp.179-191
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    • 1996
  • In order to understand the high temperature deformation behavior of superalloy 718, a rotating grade 718 alloy has been compression tested to about 0.7 upset ratio at $927{\sim}1066^{\circ}C$ temperature range and $5{\times}10^{-4}{\sim}5{\times}10^0sec^{-1}$ strain rate. The maximum flow stress was increased with increasing strain rate, and similar behavior was observed with decreasing temperature. At low temperature and high strain rates other than $5{\times}10^{-1}sec^{-1}$, strain softening was occurred mainly by dynamic recovery and deformation twinning processes, while at high temperature and low strain rates strain softening was offseted by dynamic recrystallization. At $5{\times}10^{-1}sec^{-1}$, strain hardening was occurred due to work hardening of the dynamic recrystallized grains. Strain rate sensitivity, m, was varied with strain rates. In the case of lower strain rate tests, m was measured as 0.3 and it was observed that the deformation was mainly controlled by dynamic recrystallization. At higher strain rate, m was lowered to 0.1 and the deformation was controlled by the dynamic recovery and the deformation twinning processes.

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High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 Jointed by Friction Welding (마찰용접된 니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.58-63
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steels jointed by friction welding wasinvestigated at the elevated temperatures of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture time and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 26.1, -22.4, 22.5, -18.5, 17.4, -14.3 and 6.9, -8.1, respectively. The stress exponents decreased with increasing creep temperature. The creep life prediction was derived by the Larson-Miller parameter (LMP) method and the result equation obtained is as follows: T(logtr+20)=-0.00148${\sigma}^2$-3.089${\sigma}$+23232. Finally, the results were compared with those of the base metal for Alloy718.